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To illustrate the power of a laser powder bed fusion (LPBF) metal 3D printing system that is open source, Venkata Karthik Nadimpalli passes a magnet over a sleeve of metal filings held over a solid, 3D printed block of steel. It is likely the most widely used additive manufacturing process for metal part production.
The combined power of these features contextualizes vulnerability data from internal and external sources, enabling organizations to close the exposures that pose the greatest risks to their businesses. Those of us in processcontrol have dealt with the problem of too many alarms demanding response, many of which are not critical.
By providing consulting, assistance in the selection and procurement of hardware and software from strategic partners and other sources, and engineering, operational support and other services, Yokogawa is able to help customers resolve issues encountered in their businesses and can develop specific robot and drone applications.
WSNs have several key components: Sensor Nodes A sensor node comprises of a sensing unit (or a transducer) that measures physical parameters, a micro-controller that processes the data, an ADC, a transceiver for wireless communication, and a power source which is usually a battery. This betters systems responsiveness.
Source: binder For demanding environments, Binder USA LP has introduced a new generation of molded M16 connectors, which it said are engineered to deliver reliability and performance even in the harshest conditions. The new M16 connectors have been redesigned to be modular and easier to handle.
The AUHMI series also offers the optional smart battery backup feature, providing an emergency backup power source to protect data and the system from unexpected power outages. It also supports Windows 10 IoT and Windows 11 IoT, helping to future-proof any applications that may be required.
In the past, upgrading a distributed control system (DCS) typically involved ripping out the old system and replacing it with a new one from a different vendor, or undergoing a hardware or software upgrade. So, there are some practical steps that plant owners and operators should take when considering future processcontrol strategies.
Saving money while optimizing processcontrol is a key aspect of success in manufacturing, especially when it comes to solvents and vapor degreasing. When it comes to processcontrol, using a vapor degreaser to clean parts can be challenging. Many of the components used in blending solvents come from overseas.
Source: Blum-Novotest Inc. introduces the FormControl X, a user-friendly measurement software for machining centers, designed for automated quality control of workpieces in individual and series production. The process is managed based on the recorded measured values and previously defined warning and control limits.
Source: Renishaw Inc. Introducing flexible gaging close to the point of manufacture also enables the validation of discrete machining operations, enabling automated processcontrol and tool offset management. Renishaw Inc. Key applications transmission components for automotive and landing gear for aerospace, among others.
Distributed control system (DCS) users are working toward eliminating the proprietary nature of automation and working toward a universal standard for processcontrol industries. This function block-driven standard is now starting to gain traction because the timing is right to use it now.
In what Chris McLaughlin from Vertech describes as “stupidity or altruism,” he offered to build RITI one cohesive software platform that would encompass all the existing functionality and add the missing features required to scale their service for the homeless. There are three categories of nodes: inputs, functions, and outputs.
FormControl X software automates quality control of workpieces in individual and series production with data accessible from various devices away from the machine tool. Source: Blum-Novotest A robot is often the first thing that comes to mind when industrial automation is mentioned.
McKay turned to several time clock providers for assistance, and one eventually recommended that WessDel look at Harmoni, which includes a time clock function as part of its overall package. The granular level of reporting and revision control onboard the Harmoni system make determining the source of errors relatively simple.
Industry Leader Embraces Development of New Products Among Hastings Air Energy Control’s core products and services are solutions for air filtration, including air cleaners, vacuum systems and mist collectors; welding fume extraction, including hoods and source capture FumeVac Systems ; and automation and energy controls.
At the same time, a PMNs dedicated spectrum eliminates interference from other sources, such as in dense Wi-Fi networks, while seamless handoffs between radio cells ensure uninterrupted connectivity. The ability of a PMN to simplify asset management and configuration goes beyond cobots.
Process safety insights Evaluating potential hazards based on likelihood and severity is crucial for implementing safety instrumented functions (SIFs) that reduce risks and are assigned safety integrity levels (SILs). These functions are assigned a safety integrity level (SIL), representing the level of risk reduction they provide.
Source (all images): ANCA To celebrate 50 years in business as a cutting tool grinding production specialist, ANCA CNC Machines is introducing a high-precision tool grinder, the MicroX Ultra, as well as the next generation of the company’s integrated manufacturing technology, AIMS Connect.
The Connected ProcessControl platform delivers a powerful, web-based solution enabling processcontrol, operator guidance, traceability and data collection down to the task level. In addition, the Connected ProcessControl also provides focus on areas such as financial and supply chain management.
Share Complex products require complex manufacturing processes, and that’s the essence of high-tech manufacturing. A high-tech factory challenges the maintenance function. Machinery and controls are highly sophisticated and often tightly integrated. It’s an environment that demands precision, speed and efficiency.
Global efforts to achieve zero carbon emissions from industry are gathering pace as a variety of environmental, economic and geopolitical factors are driving the development of sustainable energy sources such as green hydrogen. The growing viability of hydrogen as an energy source is changing this.
“Since that release, we’ve had many requests to add crosshatch angle measurement to the software, as well as the ability to view torn and folded metal, a key indicator of how a honing process is running. The built-in crosshatch functionality lets a user acquire an image of surface texture from any USB equipped microscope.
Logistics Operations: This service covers infra setup, sourcing, packaging, transportation, storage and handling, network inventory management, and freight management. Deviation from Core Competencies: For most businesses, the supply chain serves as a crucial support function on which the core of their business relies.
Compare and contrast differences in a large-scale, multi-plant data analytics project and a local processcontrol data analytics effort. A local processcontrol data analytics effort involves PID loop tuning modifications. A second, diagnostic case study investigates and addresses process problems.
Additionally, its advanced processcontrol mechanisms prioritize plate protection and consumable efficiency, minimizing downtime and maximizing output. With four gas-connect console options, the XPR460 offers unparalleled flexibility and control over the cutting process.
Share Lack of data on products and processes is no longer a problem for manufacturers. In fact, they’re awash with it, but it’s only useful when made available to functions or teams that can put it to work. It provides a single source of truth that every function, from production scheduling to purchasing and maintenance, can access.
A thermal loop solution is a closed loop system with several essential components, including an electrical power supply, power controller, heating element, temperature sensor and processcontroller. NADCAP heat treatment accreditation ensures suppliers meet industry standards and best practices for heat treatment processes.
System integration insights When kicking off a project with a key processcontrol scope, the state of the art of the process technology should be as well known by the team as possible. New process valves and instruments were selected to support potential developments in processcontrol and monitoring.
Competitive Intensity Creating an Edge-Powered Automation Portfolio Developing an automation portfolio that leverages edge computing to process data closer to the source, ensuring faster response times and reducing latency.
Source (All Images) | Mitutoyo America Corp. SPC Software Statistical ProcessControl (SPC) software has also seen substantial improvements, driven by the high demand for more integrated and comprehensive data management solutions. Previously, SPC analysis was a siloed function requiring IT bridges.
But what is the best approach for coordinating and optimizing gains from all functional areas? Human machine interfaces (HMIs), supervisory control and data acquisition (SCADA) and other manufacturing and enterprise software can help. Process data is needed to inform analytics efforts.
Copia is a pioneer in bringing modern DevOps to industrial automation and processcontrol, firmly believing that Git is the future of the industrial manufacturing landscape. Copia’s Git-Based SourceControl™ system works alongside development environments, enhancing existing workflows used by control engineers.
Learning Objectives Review four control methods to optimize PID tuning, according to ChatGPT, are Ziegler-Nichols, Cohen-Coon, Internal Model Control (IMC) and Model Predictive Control (MPC). Understand the PID tuning process, according to ChatGPT.
Industrial operational data is mostly obtained from devices such as sensors, switches, and relays through input/output (I/O) modules but is also acquired from higher level devices such as controllers and remote terminal units (RTUs). Advanced alarming: A SCADA system should come with enterprise-wide alarm and event management.
Avoid circling the downtime drain For most processors, downtime is the single largest source of lost production time. Every product that comes off the line after processing and finishing has a value attached to it. Unplanned downtime is the biggest drain. When unplanned downtime occurs, no value is being produced.
Welding components include ESAB’s Aristo® 500ix pulse power source, the RobustFeed U82 wire feeder, an air- or water-cooled torch and accessories. The Aristo 500ix power source has a maximum welding output of 500A and offers premium MIG and pulsed MIG welding performance and proven reliability in harsh environments.
The plastic injection grill mold shown in the image to the left is produced on a DMG MORI DMU 210 P in a two-stage roughing and finishing process. Single-Source Machine Tool Solutions Associated with Mold and Die Machining. Rotating Wire Function Cuts EDM Wire Consumption, Optimizes Mold Cutting Conditions. Photo Credit: Sodick.
The semiconductors being developed to address future demand will be more powerful, more sophisticated and integrate more functionality than ever before. This inline cleaning is typically achieved with a remote plasma source (RPS) that uses an RF-generated plasma to dissociate gases, such as NF3, to clean the chamber.
As new Ethernet protocols were developed, a second trend was the use of “tag names” instead of register names, providing easier association of the PLC register being used and its programming function. . These tools require access to both real-time and historical data sources. OPC DA (OPC Data Access) was first introduced in 1995.
Source: Stock, Copilot In early 2024, the Department of Defense (DOD) launched a mapping initiative to identify domestic manufacturers, including moldmakers, to strengthen national security through reliable, U.S. Source: GBM Stock MMT: How can moldmakers assess whether their cybersecurity capabilities align with the CMMC requirements?
Machines can be video recorded to analyze operations; motion can be slowed to examine functionality in detail. Power distribution identifies larger subassemblies by name; variable frequency drives, robots, controllers, servos and auxiliary equipment can be seen as an overview. Figure 2: Example of a half-split.
ProDOK is the I&C-CAE system for the planning and operational support of processcontrol equipment in process plants. ProDOK enables rational, consistent project planning and consistent documentation, ensuring an integrated planning process that follows unified rules.
ESAB (North Bethesda, MD), a world leader in fabrication technology, offers a new series of Rogue EM (ESAB MIG) and Rogue EMP (ESAB Multi-process) inverter-based welding power sources. connect to 115V/230V primary power and feature PFC and Synergic Control. and features a 5” TFT LCD display, largest in its class.
It also supports data translation and mapping to ensure any data source and destination receive the right data in the right form. . This gives manufacturers control over synchronous or asynchronous processing, avoids duplicate messages, and ensures messages are processed in the correct order. .
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