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Noah calls this building a “quasi-functioning museum,” taking great care to preserve the old machines. He does so not just to keep the knowledge of historical manufacturing techniques alive, but also to keep track of whether the old machines can be retrofitted, repurposed or used for specialty tasks.
Source: Realtime Robotics Realtime Robotics today announced that Valiant TMS will integrate its Optimization-as-a-Service offering with customers’ manufacturing operations. The company said its technology generates optimized motion plans and interlocks to shorten cycletimes in multi-robot cells.
It combined work previously requiring two turning operations and one milling operation, completing the job in half the time of the original process. The machine’s expanded capacity from its pallet system has also enabled the facility to use the G550 for other large parts, where it often cuts cycletimes by as much as 50%.
While some manufacturers feel an understandable degree of anxiety over being acquired by a larger company, success stories abound when larger machine shops with canny owners build on the strengths of their acquisitions. ” “We are shedding cycletime and creating capacity for more orders down the road.”
A subsidiary based in Germany is focused on operating the Metal Powder Application (MPA) process, a hybrid manufacturing strategy that combines five-axis milling with cold spray deposition. The process supports the precise addition of material, such as conformal copper areas added to injection mold tooling to improve cycletimes.
Custom textured molds are essential for improving a product's aesthetics, functionality and brand identity. Product Design and Manufacturing Requirements Effective texture design begins with clearly understanding the texture’s purpose, material compatibility and manufacturing feasibility.
Realtime Robotics’ innovative optimization service was recently used by Volkswagen Commercial Vehicles in Hanover, Germany, in a proof-of-concept project for electric vehicle manufacturing. The company was looking to quickly and efficiently improve the cycletime in a 2-robot cell that was welding car doors for the ID.
Valves deliver highly dynamic response and precise pressure control to achieve “target reached” status for each channel, which equates to the motion complete function in electric drive technology. The post Festo Develops a New Solution for Automating EV Battery Manufacturing appeared first on The Manufacturing Connection.
However, they are much more difficult to grind and polish, increasing the manufacturing cost. Most tool shops will outsource them to manufacturers that specialize in these materials. While the initial mold cost may be higher, its longer life and reduced wear typically offset this by lowering maintenance costs over time.
Moreover, thanks to the machine’s innovative automatic rotation it is possible to measure every side of a part in one complete cycle. For any manufacturer looking to check their components in cost-effective, short cycletimes with absolute precision and reliability, the all-in-one Metrios Re-Light provides the solution.
More robotics news emanating from IMTS, the International Manufacturing Technology Show. This from Olis Robotics who provides remote monitoring, diagnostics, and debugging across complete industrial cells thanks to PLC functionality built into the company’s flagship solution.
This extra functionality speeds up processes, reduces cycletimes, and provides a better finish on the part being produced. Vibration Cutting Control function in Mitsubishi Electric Automation’s M8 Series CNC www.us.mitsubishielectric.com Subscribe to learn the latest in manufacturing.
The shop’s niche capabilities also give it a unique selling point on Xometry ’s on-demand manufacturing marketplace, which the shop joined in 2019 to fill gaps in the schedule. Its success with these parts earned the shop back-to-back Xometry Excellence in Manufacturing awards in 2021 and 2022. spaceflight firms.
This new, fully automated conveyor blasting system is engineered to optimize efficiency, precision, and safety, catering to industries such as aerospace, automotive, and manufacturing that require meticulous surface preparation for metal sheets, including titanium and other materials.
lost these jobs when apparel manufacturing moved overseas, but it poses a significant risk to our national security, as evidenced by the nation’s struggle to manufacture and obtain personal protective equipment (PPE) at the height of the COVID-19 pandemic. is made overseas, according to the American Apparel & Footwear Association.
The flexible tooling system allows for quick setups and accommodates diverse applications, making it a versatile addition to any manufacturing facility. Harrisburg, PA) takes over repetitive, labor-intensive tasks in manufacturing environments. The robotic machine tending system AutoTend from Mid Atlantic Machinery Inc.
The flexible tooling system allows for quick setups and accommodates diverse applications, making it a versatile addition to any manufacturing facility. Harrisburg, PA) takes over repetitive, labor-intensive tasks in manufacturing environments. The robotic machine tending system AutoTend from Mid Atlantic Machinery Inc.
Siemens, a leading technology company, and SuperTrak CONVEYANCE, a linear motion conveyance specialist, are collaborating strategically to maximize product range and machine throughput and shorten cycletime for machine building and manufacturing customers.
Source: The Plastek Group The Plastek Group is a cross-functional group of engineers covering multiple disciplines, from package development, mold design/manufacturing and molding/assembly, with an emphasis on collaboration and quality.
Image: Kito PWB Manufacturers’ Monthly delves into how the Kito EQ electric chain hoist redefines manufacturing standards, with its advanced features driving improvements in efficiency, safety, and productivity. In today’s fast-paced manufacturing environment, reliable, efficient, and safe lifting solutions are essential.
Pre-configured work cells that are integrated on a common base reduce installation and setup time, enabling quick deployment onto the manufacturing floor. Custom turnkey systems are thoroughly tested throughout the build process, which takes time and allows most testing and debugging taking place before shipping occurs.
Kito EQ electric chain hoist redefines standards, enhancing efficiency, safety, and productivity in manufacturing. Image: Kito Manufacturers’ Monthly delves into how the Kito EQ electric chain hoist redefines manufacturing standards, with its features driving improvements in efficiency, safety, and productivity.
Zoomlion ) has successfully produced the first excavator exclusively through intelligent manufacturing (IM) in the Excavation Machinery Smart Park which is part of the Zoomlion Smart Industrial City (“Smart City”). On the occasion of its 30thAnniversary, Zoomlion Heavy Industry Science & Technology Co.,
Sensors’ proper interaction and functionality must be thoroughly tested to ensure road safety. Ensuring the continued functionality of advanced driver assistance systems (ADAS) and autonomous driving (AD) features is critical for long-term vehicle safety and performance.
That doesn’t prevent reporting on the International Manufacturing Technology Show (IMTS). Named Astorino, it equips students with the foundational skills needed for modern manufacturing. The system was designed to keep up with customer demand for high-mix, low-volume parts manufacturing without the need to learn how to program a robot.
The new MPXS series is intended to provide manufacturers with an efficient tool for handling non-porous parts at high speeds on robots or automated systems, said COVAL. This makes it suited to dynamic applications requiring very short cycletimes. COVAL said the two power levels of 0.53
The Austrian machine manufacturer said its LTM-CI is optimized for small parts assembly. It then correctly positions these parts on a conveyor belt so it’s ready for the next manufacturing step. “We can integrate up to 22 function modules, each measuring 90 mm [3.5 The BX4 brushless motor series.
The correct selection of a cylinder that offers lightweight design as well as rapid cycletime and stroke speed – without compromising on power or longevity – is essential in ensuring productivity,” explains Kal Balu, engineering manager for SMC Corporation New Zealand.
debut at Chicago Technology Days 2024 was DMG Mori Manufacturing USAs (Hoffman Estates, IL) NLX 2500|700 2. Generation, which showcased Machining Transformation (MX) and was built on the success of its predecessor, delivering groundbreaking improvements in structure, control, and functionality. Making its U.S.
By automating tasks like process planning, optimizing tool paths, and synchronizing multi-channel machines, this solution enhances efficiency and reduces cycletimes. www.hexagon.com AI in CAM Software Provides Seamless Access to Knowledge The Manufacturing Copilot is available in CAD/CAM software Cimatron, GibbsCAM and SigmaNEST.
Within additive manufacturing, there is a big focus on part and application qualification. With new technologies, materials, and post processing capabilities making their entrance into the industry, it’s important to validate end-use functionality. related to the Additive Manufacturing Policy. Examples include: .
The power to machine difficult materials reduces cycletimes. The machine is well suited for medical manufacturers responsible for producing implants, bone screws and instruments for minimally invasive surgery. Evolutions in the design of turning centers and lathes enhances their speed and accuracy. The Muratec MWR120G.
For the HQR 200/3 NEO, Mazak developed its MAZATROL SmoothG3 control to support three-turret machine functionality. The function ensures stable machining accuracy through machine-learning-enhanced heat displacement compensation. REV is a manufacturer of innovative broaching solutions for CNC lathes and machining centers.
Results: Maximum precision, fast cycletime, attention to sustainability and attractive appearance. The requirements to produce these single-serving capsules included developing a consistent molding process, eliminating material degradation, shortening cycletime, improving the part appearance and yielding a good gate quality.
It added that this can increase cycletime and productivity and allows for easy movement, from small components to heavy loads. The system includes pneumatic opening, a spring clamp + TURBO mechanism, and an optional electric signal interface module for enhanced functionality. The Wheeling, Ill.-based
For nearly a century, manufacturers have developed and applied robotic equipment to boost speed, accuracy and repeatability in a wide variety of tasks. Basic Vision System Functions Robotic vision systems provide four basic functions: positioning, inspection, measurement and code reading.
Turning is a foundational process in machining, integral to manufacturing precision components that meet the rigorous demands of various industries. The lathe’s ability to rotate the workpiece allows for precise shaping and finishing, making turning one of the most widely used processes in manufacturing.
RN35 includes feed rate optimization, ensuring improved cycletime and increased productivity. The software facilitates stable tool quality with a superior surface finish, offering enhanced performance for CNC tool manufacturing. RN35 includes feed rate optimization, ensuring improved cycletime and increased productivity.
Photo Credit: Okuma America Corporation Okuma America Corporation ’s OSP-P500 control is designed to enhance user experiences and optimize manufacturing operations. This results in reduced cycletimes per machined part and shortened production run times.
Compatible with various machines, cnSEE tracks setup durations, cycletimes, stoppages and more with no monthly subscription fees. All World Machinery Supply engineers are developing a cost-effective, easy-to-install data acquisition system for real-time factory equipment and process monitoring.
Rekha is a TÜV Rheinland-certified Functional Safety Engineer and has been fortunate to work almost exclusively on batch process projects. On these projects, she is able to harness the capacity of controls and automation to improve batch cycletime, safety for the operators and quality of the product.
Controllers through time have evolved technologically, thus changing how we use them. Different control systems, like PLCs, are now capable of multiple functions and purposes, and are now more data-oriented. Increased memory, high speed capability and automated processes has helped to reduce overall cost and time consumption.
This has the potential to slash manufacturer downtime while empowering integrators to take on more business. Olis provides key performance indicators Common uses for PLC tags include measuring overall equipment effectiveness (OEE), monitoring cycletimes, and fault detection.
Manufacturing is a global industry. Even at a time when companies are rethinking global supply chains, seeing the techniques of manufacturers and manufacturing technology from around the world can spark ideas for how to increase productivity, which is crucial to develop the capacity needed for reshoring.
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