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To meet these requirements, Decker uses nine Citizen Swiss machines, a twin-turret/twin-spindle Eurotech lathe, several CNC mills and lathes, wire forming and wire EDM equipment, and some specialty large-format manual machines for bespoke jobs. This has reduced cycletimes by around 70%, down to 1 minute and 44 seconds per piece.
This new solution provides high process security, significant productivity gains and cycletime reductions of up to 90 percent, making it well suited for the aerospace industry and other high-demand sectors. CoroMill Plura barrels increased contact radius offers substantial advantages over traditional ball nose machining strategies.
America Quartz Technology (AQT) specializes in the manufacturing and processing of formed quartz products for the electronics and semiconductor industries at its plant in Hue, Vietnam. Another improvement has been a dramatic reduction in production cycletimes.
Together with proper CAM software, conical barrel cutters can dramatically reduce cycletimes on finishing passes while maintaining tight tolerances by mapping only a part of the circle (a circle segment) on the end mill. ” “We are shedding cycletime and creating capacity for more orders down the road.”
Photo Credit: Schwanog Schwanog manufactures custom insertable and solid carbide form tools made to order per customers’ part prints. These tools, which are manufactured in the United States, can reduce cycletimes by as much as 40%, according to the company. Applications include grooving, drilling, milling and threading.
Siemens Energy discovered this when it shifted an important job from cut tapping to form tapping, saving a sizable amount of money and as much as 80% of cycletime. Form tapping pushes metal together to create threads. Even for other jobs, the CoroDrill lowered cycletimes by around 10%.
Boston-based Realtime Robotics said its technology generates optimized motion plans and interlocks to achieve the shortest possible cycletimes in single and multi-robot workcells. Realtime Optimization cuts cycletimes Programming a workcell and choreographing robots is typically a time-consuming job for engineers.
Applied Manufacturing Technologies (AMT) worked with Gojo Industries to create robotic cells: a de-tray and layer forming system. Designing the de-tray and layer forming robotic cells allowed several the engineering team to solve robot speed issues and meet cycletime requirements. Layer forming system.
For example, I once had to improve the cycletime, dimensional stability and appearance of a part made from PPSU. The hot steel ribs caused sink with parts stuck on the ribs and ejector pins deformed the surface, resulting in excessive cycletime.
One part, which Thompson says is called the “birdcage” in the industry, forms the left and right rear axle bearings on a car. This cut the cycletime for this initial stage of machining from about five minutes down to less than a minute and a half, enabling the shop to move to its boring operation much swifter.
designed to collect and process data from metal forming equipment — such as stamping presses and coldforming machines – equipped with Marposs Brankamp devices or T1 terminals. software collects, processes, and integrates data from production forming machines that can integrate with MES and ERP systems. Marposs C-THRU4.0
Available in various models to suit any fabrication requirement, with specifics on dimensions, approach speed, forming speed, and more provided to ensure you find the perfect match for your workshop. www.aida-global.com The post Faster CycleTimes and Consistent Output Empower Fab Shops appeared first on Fabricating & Metalworking.
Available in various models to suit any fabrication requirement, with specifics on dimensions, approach speed, forming speed, and more provided to ensure you find the perfect match for your workshop. www.aida-global.com The post Faster CycleTimes and Consistent Output Empower Fab Shops appeared first on Fabricating and Metalworking.
Key Features and Process Highlights The TR-1000 Custom Vertical Blast System introduces several industry-first features designed to optimize efficiency and precision: Dual-Sided Blasting: Equipped with 18 oscillating blast guns, the TR-1000 blasts both sides of metal sheets simultaneously, significantly reducing cycletime and minimizing warping.
While it’s not time to say, “move over bar codes,” newer forms of data capture technology are starting to see use and promise more operational visibility with fewer manually triggered data collection tasks.
In this application of the idea, decision-makers rely on heavy amounts of data pertaining to cycletimes, production rates and queue lengths to guide their efforts. This can lead to variable results and unpredictable cycletimes. Process standardization: Sometimes, the problem is that processes may not be standardized.
Automation technologies continue to evolve and support manufacturing productivity as well as address workforce shortages for shops involved in metal forming, fabricating, welding, finishing, metal cutting and more.
The combination of fast production and short cycletimes, and lower costs make these solutions ideal for a variety of applications including: · Sand casting · Tooling, including thermoforming, vacuum forming, sheet metal forming, composite tooling, etc. Why 3D Print with Pellets? Why pellets? The first reason is cost.
A 1-meter (118”) single stroke of the feeding gripper ensures rapid cycletimes between parts. The Combi-AGT, unveiled at last year’s edition of FABTECH, demonstrates the commitment to the metal forming and fabricating industry. The HBE-320/523GA offers a cutting capacity of 20.6” wide-by-12.6” The fiber laser output is 4.0
For example, shops pay more attention to a mold’s thermal dynamics during design, molding and preventative maintenance (PM) to reduce cycletime, decrease energy consumption, improve plastic part quality and increase yield. Lower cycletimes and lower scrap rates equate to higher part production.
With this method, an MSC Metalworking Specialist can quickly help any shop achieve its objectives of shorter cycletimes, better surface finishes and accuracy, or longer tool life. How the MillMax Service Works This whitepaper from MSC explains the causes of chatter and how vibration analysis is used to find optimal cutting parameters.
METAL FORMING & FABRICATING. Metal fabricators are seeking ways to reduce cycletimes and increase productivity in their operations. This reduces cycletime and makes the multigripper ideal for companies with a bending cell and looking to boost their productivity. www.trumpf.com. www.trumpf.com.
In grinding, this means not only examining the factors behind cycletimes and material removal rate (MRR), but those controlling the stability of the operation. MRR, which is measured in cubic inches per minute or cubic millimeters per second, is a measure of the volume of material being removed from a workpiece per unit of time.
Skimmers remove the oil films that form over coolant. Coolants that are too rich can stain parts and require more washing to remove, increasing cycletimes, while lean coolant concentrations can lead to rapid tool wear and breakage. Grinding forms a greasy powder that skimmers cannot pick up and which plugs coalescers.
Form Grinder’s Advanced Design is Ideal for Mold Base Prep, Inserts. is a full-function, two-axis, simultaneous CNC form grinder ideal for surface, slot, step, form and contour grinding. Free-Form, Mold and Die Machining CycleTimes Cut With Multitasking Machine. Photo Credit: Okamoto Corp.
today announced that it is developing a “unique, small-form-factor material handling system.” “These unique capabilities enhance cargo operations while reducing fuel waste and minimizing cycletimes for military personnel.” Source: Stratom Stratom Inc.
“Through the innovative modular approach of their printers, and the ability to use both pellet and filament product forms in an open architecture with widely available production polymer systems, we believe the adoption rate of industrial 3D printing will continue to accelerate.
While this approach significantly increases material costs — by a factor of ten — it also results in longer cooling and cycletimes. The primary objective is to achieve near-isotropic conditions as the micro-cavity fills with the melt and solidifies to form a high-quality micropart.
The Form 4 is a fast, reliable 3D printer for professionals, delivering most parts in under two hours. Source: Business Wire Formlabs ’ Form 4 and Form 4B are the company’s new flagship resin 3D printer sets. It completes most prints in under two hours and small parts in minutes of cycletime.
Traditional gearmaking requires multiple processes, and combining them into one platform can improve cycletimes and part quality. Automation was present in other forms as well. This display of silicon and silicon carbide parts represented JTEKT’s solutions for the semiconductor industry.
The company also has a robust machine shop, where it has experimented with numerous forms of automation to meet customer demand. According to Hickey, the dual-pallet approach is ideal for jobs with six-minute cycletimes, as that leaves plenty of time for the attendant to prepare the next workpiece.
Many of the machines featured at its newly renovated headquarters and its Partners in THINC facility had some form of automation. The machine’s orientation is designed to work with one or two gantry loaders, reducing cycletimes and loading/unloading times.
FLEXIBLE SCOPE Easy-Cell 80/25 combines an Easy-Form 80-ton press brake with KUKA industrial robot to handle parts from 100-x-100 mm up to 1,600-x-1,200 mm weighing up to 25 kg. The swivel movement reduces the time it takes for regripping, improving overall cycletime.
They also discuss conformal cooling, higher thermal conductivity applications in true tool steels that provide improved wear, longevity, cycletime and cooling as well as common barriers to metal AM adoption in the tooling sectors and the importance of working with suppliers to get into trials to better understand the technology.
In typical applications, ToolScope can often increase process security by as much as 25%, reduce cycletimes up to 15% and, with wear monitoring, optimize tool life and provide additional tool reserve usage up to 30%. This capability allows shops to reduce production time, improve surface quality and achieve greater accuracy of form.
The automated cell at the heart of GF’s Medical Center of Competence includes a Form P 350 die-sinker EDM, a Mikron Mill S 400 U, inspection equipment, storage racks and a robot that manages it all. This software ensures sparks only form on the front of the electrode, not the sides.
Here’s a look back at some AM technologies that used raw materials to build a plastic-forming core or cavity insert in a mold. This technology quickly became known as rapid tooling because what would typically take 12-18 weeks to produce could be done in half the time. All of this is possible only through AM.
Cooling a mold can be up to 80% of the cycletime for injection molding. Conformal cooling channels can greatly reduce this, therefore reducing overall cycletime and optimizing production line process. Visit Booth 1615 for support in metal additive technologies, or to start your journey from plastics to metal.
and world leader in nitrogen gas systems for metal forming operations, recently announced the upgrade of its Brecksville facility with two new machine tools to provide faster and more diverse gas spring solutions. Other benefits of these machines include: Up to 20% reduction in cycletime. Hyson, a business of Barnes Group Inc.,
These include flat and folded/formed sheet metal components, gaskets and seals, laminations, O-rings, paper acetate and electronic drawings and other opaque and semi-transparent flat materials. Planar is ideal for shop floor use, requires minimal operator input and increases production throughput across a wide range of applications.
Five-Axis Accuracy, Speed Once in production, Accu-Shape saved roughly four hours of setup time in a mold project with a large, slightly curved surface because they went from six to eight setups down to just two.
The stainless-steel surface is then oxidized to form the uniform black coating that can be sealed with an appropriate rust preventive topcoat for optimum appearance and corrosion resistance. By using an in-house finishing system, a company can achieve cycletime reductions, inventory reductions and overall process improvements.
The Ball Lock Power Chuck and Quick Change 3-Jaw Chuck are the latest additions to Speedgrip’s broad portfolio of standard precision workholding mandrels, collets and general machining jaw chucks that are proven to reduce overall part cycletimes. The presetting fixture provides ±.0005-inch
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