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Digital Manufacturing Copilot streamlines and strengthens manufacturing operations by seamlessly tying workflow, production, and asset data together to unveil invaluable production process optimization and bottleneck prevention insights.
By monitoring machine performance, communicating key data points and analyzing data, a company can identify bottlenecks, downtime and other issues, like lengthy overrides, that may be slowing down operations.
Teams can highlight problematic situations, identify trends and bottlenecks, as well as observe sequential events. View real-time data KPIs such as availability, performance, quality, overallequipmenteffectiveness (OEE), and other critical metrics in user-friendly visual dashboards with filters and drill-downs.
When setting up a new production line: The cycle time of the bottleneck operation must be at least equal to the takt time. For planning maintenance activities: Preventive maintenance should be focused on the bottleneck operation to avoid breakdowns eating into available time.
Connecting manufacturing equipment to machine monitoring software such as FourJaw’s productivity improvement software improves production visibility in real-time, providing key productivity measures such as utilisation and OverallEquipmentEffectiveness (OEE). FourJaw 2.1
Like OverallEquipmentEffectiveness (OEE), TEEP includes losses resulting from machines running at less than 100% of full speed, and losses due to quality problems. For investigating those though, OEE is sufficient. Identifying bottlenecksBottlenecks are one of the biggest causes of low equipment utilization.
With this data on the shop floor, Pioneer Service can easily calculate and keep track of its overallequipmenteffectiveness (OEE) using various uptime, quoted time and actual cycle time statistics to calculate how well the shop is performing.
The ability to gather and record data on the whereabouts and timing of works-in-process undergoing a specific manufacturing operation or finished products making their way through the supply chain is essential for ensuring quality, identifying bottlenecks and minimizing product waste during recalls.
Overallequipmenteffectiveness (OEE): Analyze MyPerformance/OEE allows the important indicators to be identified for the improvement of machine or work cell utilization to eliminate production bottlenecks.
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