Manufacturer's Monthly

NOVEMBER 21, 2022

Recent changes to the supply chain emerged shortly after the global pandemic was announced, particularly during COVID-19 lockdowns, due to abrupt shifts in demand that created bottlenecks at ports worldwide. This reflects temporary trade restrictions, reduced transport options, and increased port loading and unloading times.

3D printing 115

3D printing Supply Chain Computer-Aided Design (CAD) Bottleneck 115

Mold Making Technology

NOVEMBER 16, 2022

MSI Mold Builders identified a bottleneck at the very start of its manufacturing process where it squared mold blocks and drilled and tapped eye-bolt holes to rapidly and safely move large blocks around the floor. Conservatively, that Unisig saves us six to 10 hours of setup time in the first step of our operation.”

Six Sigma 98

Six Sigma Bottleneck Lean manufacturing Lead Time 98

CMTC Manufacturing Tech

MARCH 20, 2024

Production Scheduling Create a detailed production schedule that considers lead times as well as labor and equipment resources. Reduced costs: Production planning can help companies eliminate bottlenecks, minimize waste, maximize its resource utilization, and operate much more cost-effectively.

Supply Chain 85

Supply Chain Enterprise Resource Planning (ERP) Manufacturing Bottleneck 85

Mold Making Technology

NOVEMBER 28, 2024

A desktop Swiss lathe can eliminate this bottleneck by producing these components with precision, reducing both lead times and labor costs. These components are crucial for fine-tuning part ejection and improving overall mold quality, yet they often require tedious manual machining.

3D printing 52

3D printing Prototype  Rapid prototyping Bottleneck 52

CMTC Manufacturing Tech

MARCH 6, 2024

As you write down the steps of your manufacturing process, make sure to take note of dependencies and pinpoint any bottlenecks. Supplier Management Cultivating strong relationships with suppliers can help you sustain a responsive and cost-effective supply chain to ensure the timely and efficient supply of goods and services.

Supply Chain 100

Supply Chain Bottleneck Logistics Lead Time 100

Modern Machine Shop

JUNE 11, 2023

Much like how bear-resistant canisters are refined for better quality if they don’t pass certification testing, the machining processes and data tracking for these parts have been refined by Above All to remove production bottlenecks and reduce scrap rates.

Bottleneck 98

Bottleneck Aerospace Cycle time Robotics 98

Mold Making Technology

FEBRUARY 5, 2023

Justin founded J Squared Design Services to help companies fight engineering bottlenecks with high-quality engineering solutions that exceed expectations. Justin is the owner and president of mold design and engineering firm J Squared Design Services LLC based in Arkansas City, Kansas.

Bottleneck 93

Bottleneck Composites Prototype  Aerospace 93

ATS

MARCH 8, 2024

This might include adjusting shift patterns, installing new machinery, speeding up bottleneck machinery or other actions. The machine with the lowest capacity is the bottleneck. Once the bottleneck is identified and its productive capacity quantified, management can make decisions around how best to allocate manufacturing resources.

Manufacturing 59

Manufacturing Bottleneck Lead Time Function 59

Mold Making Technology

DECEMBER 17, 2023

The results: The impact and benefits achieved by implementing the solution, including quantifiable metrics like cost savings, reduced lead times, improved quality, etc. A solution: The technology, process, or strategy implemented to address the problem.

Bottleneck 98

Bottleneck Cycle time Automation Aerospace 98

Fastener News Desk

NOVEMBER 19, 2023

This has taken the form of long lead times, as well as stalling of production when parts needed for manufacturing fail. Efficiency is critical for businesses to remain competitive, so these bottlenecks can be extremely damaging. The nature of AM can shorten lead times, too.

Supply Chain 52

Supply Chain Additive manufacturing 3D printing Manufacturing 52

Mold Making Technology

FEBRUARY 16, 2023

When you schedule and deliver on time, you can correctly estimate lead times, identify production bottlenecks, know the status of all jobs, know your true capacity for machines, work centers and personnel and see how inserting a job into the schedule will affect other jobs, all in real time.

Enterprise Resource Planning (ERP) 97

Enterprise Resource Planning (ERP) Bottleneck Compliance Logistics 97

Mold Making Technology

NOVEMBER 14, 2023

Consequently, programming a CNC machine — a common bottleneck — is reduced by up to 80%, according to side-by-side trials conducted with CAM Assist and senior CAM programmers According to CloudNC, that gain enables manufacturers using CAM Assist to raise productivity and shorten lead times.

Bottleneck 52

Bottleneck Lead Time Manufacturing 52

AU Manufacturing

MAY 12, 2023

Operational data at your fingertips In a white paper, Grabowski highlighted one of the biggest advantages of ERP scheduling— tracking jobs in real-time. With access to this data, manufacturers would be able to detect bottlenecks while jobs are in progress and ensure that they get completed on time.

Enterprise Resource Planning (ERP) 52

Enterprise Resource Planning (ERP) Manufacturing Bottleneck Lead Time 52

i4.0 today

JUNE 1, 2023

The new NX502 CPU and NX-EIP201 EtherNet/IP units utilize OMRON’s unique advanced information processing, communications technologies, and large-capacity memory to achieve real-time analysis and process modularization *1. Communication performance limitations are a bottleneck to stable manufacturing quality.

Lead Time 52

Lead Time Bottleneck Automation Electronics 52

Additive Manufacturing

JANUARY 19, 2023

The QLS 820 features, exchangeable build station that operators can use for continuous production during the cooldown process, eliminating production bottlenecks and increasing throughput and overall asset utilization.

Bottleneck 52

Bottleneck Lead Time Continuous Production Additive manufacturing 52

Automation Mag

FEBRUARY 9, 2024

Justin Brown, president at Unirope, said, “At a minimum, we have cut lead times in half, and in the best case we have seen a 400 percent improvement. Remember, unemployment is at an all-time low, so we have to optimize our workforce. We are moving towards modernizing the traditional rigging shop model.

Manufacturing 48

Manufacturing Fit Bottleneck Lead Time 48

Fabricating & Metal Work

DECEMBER 10, 2024

As a result, the amount of time it takes to program a CNC machine to make a component – a bottleneck in many factories is greatly reduced, compared to the previous manual programming process, as is the time spent to estimate how much a new component will cost to program.

Bottleneck 52

Bottleneck Aerospace Lead Time Digital manufacturing 52

Canadian Manufacturing

FEBRUARY 5, 2024

Justin Brown, president at Unirope, said: “At a minimum we have cut lead times in half, and in the best case we have seen a 400% improvement. Remember, unemployment is at an all-time low, so we have to optimize our workforce. We are moving towards modernizing the traditional rigging shop model.

Fit 59

Fit Bottleneck Lead Time Automotive 59

Additive Manufacturing

SEPTEMBER 12, 2022

As we attend IMTS 2022, we are very proud, that our new QLS 820 is printing at speeds of up to 8 litters per hour, at packing density of up to 20%, delivering orders of magnitude productivity gains without the typical costs and lead-times associated with tooled plastics.”.

Additive manufacturing 52

Additive manufacturing Manufacturing 3D printing Bottleneck 52

Mold Making Technology

OCTOBER 23, 2024

Digitalization is another area of interest, with folks exploring digital twins, simulation software and digital workflows to tighten up processes and reduce lead time. In terms of tackling bottlenecks, with shops exploring everything from cobots to quick setup solutions. Automation also continues to get a lot of buzz.

3D printing 52

3D printing Bottleneck Automation Lead Time 52

Fabricating & Metal Work

AUGUST 10, 2022

Rapid part changes, raw material bottlenecks and labor shortages continue to drive demand for multisensor inspection with the option to automate. With lead times for new and leased equipment continuing to grow, AIMS’ proactive business model supports job shops and manufacturers on another front. “We

Bottleneck 52

Bottleneck Automation Fit Lead Time 52

AU Manufacturing

JUNE 14, 2023

Fine-tuning manufacturing operations First and foremost, data discovery allows manufacturers to identify areas where they can achieve operational efficiencies, such as identifying production bottlenecks. They can determine the optimal product inventory levels by analysing customer demand, production capacity and supply chain lead times.

Enterprise Resource Planning (ERP) 69

Enterprise Resource Planning (ERP) Supply Chain Manufacturing Bottleneck 69

Additive Manufacturing

DECEMBER 7, 2022

The DoD has high interest to make more 3D printed parts, primarily due to the supply chain issues that have become a major bottleneck,” Bredael said. This reduces inventory challenges, eliminates long-lead times, and increases overall resiliency. This enables them to print spares on-demand instead of relying on the OEM.”

Additive manufacturing 98

Additive manufacturing 3D printing Manufacturing Supply Chain 98

Fabricating & Metal Work

APRIL 22, 2024

Demand Forecasting AI helps optimize production schedules, reduce lead times, and avoid stockouts by predicting product demand based on historical data, market trends, and customer behavior. AI-powered ERP helps control supply chain management by predicting supplier lead times, identifying bottlenecks, and optimizing logistics routes.

Supply Chain 52

Supply Chain Manufacturing 3D printing Robotics 52

Nexus Integra

NOVEMBER 21, 2022

Real-time data. Real-time data removes bottlenecks from all business processes. Waste and costs can be greatly reduced, and lead times will decrease due to total process control. Descriptive, prescriptive and predictive analytics can help analyze customer behavior, estimate demands and prevent potential failures.

Artificial Intelligence 52

Artificial Intelligence Bottleneck Value chain Process control 52

Mold Making Technology

MARCH 19, 2023

Custom Etch always strives to be the best in the industry regarding quality, lead time and cost. Get to Know Wisconsin Engraving Visit Booth 1324 , a place where mold builders and their customers can come to help alleviate their bottlenecks.

Made-to-spec 98

Made-to-spec 3D printing Bottleneck Supply Chain 98

Frost & Sullivan Manufacturing

APRIL 12, 2023

The sourcing of key raw materials by Contract Development & Manufacturing Organizations CDMOs was severely impacted and continues as a significant bottleneck post-COVID. Managing optimal inventory levels remains vital as CDMOs work on multiple projects simultaneously.

Form 52

Form Supply Chain Pharmaceutical Manufacturing 52

Control Engineering

JULY 14, 2023

With factories closed, lead times and backlogs quickly grew. Even global companies with factories and customers around the world were affected, like many other organizations, with long delays on delivery times, which were unheard of pre-2020. With reduced availability, prices of raw materials and vital components rose sharply.

Supply Chain 52

Supply Chain Automation Function Electronics 52

Fabricating & Metal Work

APRIL 19, 2023

Another bottleneck was the rush on computer components. Trilogy Machinery was quoted up to 12 months lead time on servo motors, drivers and computer components. “We “So, the containers were fewer and further apart — it was hard to find a shipping container to fill up.”

Supply Chain 52

Supply Chain Bottleneck Freight Form 52

Fabricating & Metal Work

MARCH 16, 2023

The production process kept running into bottlenecks because the motors kept stalling while drilling at 1,000 rpms. Priefert Manufacturing installed a new production line to drill 1,200+ 1.00” diameter holes/hour through 16-to-22-gauge steels. Coolube® advanced metalworking lubricants.

Automation 52

Automation Form Manufacturing Electronics 52

Fabricating & Metal Work

JANUARY 15, 2025

KUKA.Sim checks reachability and detects collisions in the virtual space to ensure foolproof implementation of programs and cells, minimizing the time and costs of planning tasks as well as actual production downtime.

Artificial Intelligence 52

Artificial Intelligence Robotics Robotics Bottleneck 52

Mold Making Technology

APRIL 25, 2023

For example, purchasing our five-axis machine eliminated the bottlenecks we had from outsourcing our mold base work. Purchasing a large surface grinder solved another bottleneck area, as it allowed us to do grinding ourselves and shortened lead times. 2) Custom molding.

Prototype  98

Prototype  Consumer Goods Bottleneck Electronics 98

Mold Making Technology

NOVEMBER 9, 2022

“P and C Tool was founded on the belief that there is a better way to build molds that provides quality tools with extremely short lead times. We combine high-tech CNC processes with skilled moldmaking that minimizes errors and maximizes machine time,” Ed Leech, P and C Tool’s director of engineering, says.

Bottleneck 98

Bottleneck Aerospace Lead Time Form 98

Fabricating & Metal Work

JANUARY 15, 2025

KUKA.Sim checks reachability and detects collisions in the virtual space to ensure foolproof implementation of programs and cells, minimizing the time and costs of planning tasks as well as actual production downtime.

Artificial Intelligence 52

Artificial Intelligence Robotics Robotics Bottleneck 52

Mold Making Technology

JUNE 2, 2024

Given the diverse scope of tool builds — ranging from single-cavity prototypes to four-cavity bridge tooling to multiple high-cavitation molds (16, 24, 32, 48, 64, 96, 128, etc.) — lead times vary accordingly. This internal capability allows Dynamic Tool to manage lead time and avoid outsourcing bottlenecks.

Prototype  59

Prototype  Lead Time Automation 3D printing 59

Dinesh Mishra

JANUARY 30, 2023

SupplyPoint solutions are capable to address this challenge by allowing its users to maintain the Minimum stock level /Critical stock levels to trigger requirements with lead times to the suppliers. However, the transition and adaptation of this technology is a current challenge that we face today.

Industry 4.0 52

Industry 4.0 Industry 4.0 Aerospace Automotive 52

Manufacturer's Monthly

JANUARY 21, 2025

Capacity and Lead Times: Managing capacity and lead times is a constant balancing act for job shop manufacturers. Australian companies need to understand their production capacities to provide accurate lead times. Effective scheduling allows them to maximise their production capacity and reduce lead times.

Manufacturing 77

Manufacturing Lead Time Bottleneck Lean manufacturing 77