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Share Lean manufacturing focuses on eliminating waste and optimizing processes to achieve maximum efficiency and expediency. This means bottlenecks are in many ways the natural adversaries of lean principles. This is why conducting a bottleneck analysis in lean manufacturing operations is such a critical step for manufacturers to take.
Cycletime is the time it takes to complete a single manufacturing operation. It is a manufacturing KPI used to measure the efficiency of specific production processes and to discover and eliminate bottlenecks. What is cycletime? appeared first on Blog for Manufacturers and Distributors.
Source: Realtime Robotics Realtime Robotics today announced that Valiant TMS will integrate its Optimization-as-a-Service offering with customers’ manufacturing operations. The company said its technology generates optimized motion plans and interlocks to shorten cycletimes in multi-robot cells.
Our Optimization solution is already helping several manufacturing companies to reduce cycletimes and improve productivity,” Carlin stated. “With Ville’s expertise, we can evolve to meet additional customer needs and expand its adoption throughout the manufacturing and logistics industries.”
Realtime Robotics has partnered with HLS Engineering Group to enhance automation cell optimization, aiming to eliminate production bottlenecks and reduce cycletimes within a matter of weeks.
Realtime Robotics’ innovative optimization service was recently used by Volkswagen Commercial Vehicles in Hanover, Germany, in a proof-of-concept project for electric vehicle manufacturing. The company was looking to quickly and efficiently improve the cycletime in a 2-robot cell that was welding car doors for the ID.
Source: Realtime Robotics While conventional manufacturing involves robots working along a well-defined production line, software can enable multiple robots to work together more closely without collision for more complex and flexible processes. The Optimization system generates motion plans and avoids collisions in multi-robot workcells.
• CAM Assist CycleTime Estimator, a new solution from CloudNC, uses AI to accelerate how quickly machinists can estimate new work will take - a bottleneck in any machine shop • By automating the estimation process for multiple parts simultaneously, CycleTime Estimator allows CAM Assist users to turn around estimates for 3+2 axis parts up to 20 times (..)
Video as a sensor has been a topic for several posts here at The Manufacturing Connection. You have been trying to point out bottlenecks to production on your machine. The video analytics point out the bottleneck. Low process efficiency—cycletime variability, too many interruptions. Vindicated. Proof in the data.
You have been trying to point out bottlenecks to production on your machine. The video analytics point out the bottleneck. You are an operator on a production line. Then engineers install streaming video pointing not just at a specific point on you or the machine but with wide enough scope to see the larger process. Vindicated.
If there’s one thing for certain in manufacturing, it’s that shops should always be open to new ideas. For shops with five-axis machining centers, this milling approach can yield time reductions of 90% or more and result in better surface finishes. This is where the bottleneck happens.
Fabricators relying heavily on external vendors often face quality issues, bottlenecks and unpredictable costs. Additionally, many CNC manufacturers offer comprehensive training and ongoing support to help fabricators quickly get up to speed. One of the most effective ways to achieve this is through vertical integration.
“With Flexxbotics and FOBA together, customers can optimize cycletime, expand capacity, and increase profit per part.” Enabling Flexxbotics robot-driven manufacturing with our FOBA laser marking and engraving equipment to enable autonomous process control can remove bottlenecks and deliver continuous operation.”
Keselowski Advanced Manufacturing (KAM) knows this perhaps a little too well — one sealing groove on a turbo pump assembly proved complicated enough to consist of 30% of the part’s CAM programming tree and required multiple operations with high tool wear, but the high costs of failure discouraged experimentation. Material Matters.
Share One of the tenets of lean manufacturing is that goods should flow like water through production. That flow is smoothed by determining the takt time and configuring manufacturing to achieve it. This blog explains takt time in manufacturing.
The difficulty of finding people to operate its machines and the lengthy downtime waiting for the crane became bottlenecks for FIBA. While the actual cycletimes for completing machining operations on the dome are similar between the Soraluce and the older machines, the time savings from eliminating the extra operation are significant.
The only way to succeed is to keep looking for ways to do things better, which is what fuels the drive for optimization of manufacturing processes. Optimizing a manufacturing process is like fine-tuning a race car. This blog dives into the subject of manufacturing optimization. What is process optimization?
CloudNC – a manufacturing technology company – today announces the launch of CAM Assist CycleTime Estimator, a new tool that accelerates the CNC machining estimation process and eliminates bottlenecks in the quoting workflow.
Despite having access to large amounts of data, modern-day manufacturers often struggle to derive meaningful insights, especially regarding machine usage. After spending countless hours with manufacturers, shop owners, and managers, we’ve developed a solution that converts disparate data into actionable information; the solution is Alora.
Within additive manufacturing, there is a big focus on part and application qualification. This takes time and requires a collaborative effort amongst OEMs, users, and research institutes. related to the Additive Manufacturing Policy. In March of 2020, the Department of the Navy published Marine Corps Order 4700.4
While desktop machines operate at slower speeds compared to traditional industrial machines (with typical cycletimes around 60 seconds), they offer impressive capabilities. A desktop Swiss lathe can eliminate this bottleneck by producing these components with precision, reducing both lead times and labor costs.
Momentum for Realtime Robotics’ Optimization-as-a-Service Solution Continues, as Industry Leaders Use It to Identify and Eliminate Production Bottlenecks
It includes machine production data such as quantities processed, cycletimes achieved, yields or measurement and other inspection results. It can also cover operational information such as run time and down time. In other cases, manufacturers retrofit machines with IoT devices.
Parts for a line of these canisters are manufactured at Above All CNC , a Goleta, California, machine shop founded in 2016. “The biggest bottleneck eventually became the tumblers, so we needed to speed that process up or eliminate it entirely,” Rousseau says.
Prima stands for Progress in Manufacturing Automation. Finn Powers expertise was in punching and shearing technologies, and in creating flexible automation systems, such as the Night Train FMS for material storage, with intelligent cassette management for real-time monitoring. The manipulators are automating the process, Plass said.
Large Hybrid Steel Insert Solves Deformation, Dimensionality, CycleTime Problems Linear AMS , a company that originated in 2003 as a toolmaker and molder, swiftly adopted metal additive manufacturing (AM) early in its journey. Read the full article. Read the full article.
MSI Mold Builders identified a bottleneck at the very start of its manufacturing process where it squared mold blocks and drilled and tapped eye-bolt holes to rapidly and safely move large blocks around the floor. This typically involved six setups on two different machines and each setup took 30-60 minutes. MSI Mold Builders.
The platform enables users to collect, manage, and analyze data from hundreds of factory devices, including ABB robots, to determine key performance indicators including cycletime and overall equipment efficiency (OEE). Subscribe to learn the latest in manufacturing. For more information click on [link].
The WCP program tests and evaluates abrasives to compare product life, reduce cycletimes and increase efficiencies. The WPS program focuses on providing industrial grinding and automated deburring solutions to alleviate bottlenecks in high-volume production operations.
But when we ordered a sofa trundle bed we ran up against a supply chain bottleneck. Recently, the CBS news program, 60 Minutes , ran a piece describing the very problem with global supply chain bottlenecks in the port of Los Angeles that likely had befouled our sofabed purchase. We repainted. No problem. We then ordered it.
The key — and in my opinion what made the conversation interesting — was outlining the distinctions between data-driven manufacturing for high- versus low-volume production. Real-time shopfloor data for machine utilization, tool life, production bottlenecks and so on require humans to interpret and act upon that data.
Most manufacturers continue to be manually driven from a management perspective, often relying on operators and shop floor personnel to collect, compile and enter information. While a necessary evil in manufacturing, it’s surprising that scheduling has not evolved beyond the current standard. Yeah, it’s a crapshoot system.”
With this data on the shop floor, Pioneer Service can easily calculate and keep track of its overall equipment effectiveness (OEE) using various uptime, quoted time and actual cycletime statistics to calculate how well the shop is performing.
In today’s rapidly evolving technological landscape, automation can be a critical component to increasing safety, efficiency, productivity and profitability — with manufacturers in various industries constantly looking for ways to streamline processes, reduce errors and keep competitive. Photo courtesy of Path Robotics.
Hexagon Manufacturing Intelligence division has announced the launch of its new generation of Leitz PMM-C ultra-high accuracy coordinate measuring machines (CMMs). Clear configuration choices and enhancement options enable manufacturers to define the measurement system that perfectly solves their individual application needs.
Canada is experiencing unprecedented demographic shifts and economic pressures that are reshaping its manufacturing sector. Despite this growth, the manufacturing sector, including food and beverage processing companies, face severe labour shortages. Mimic robots are being designed to fit into existing workflows.
While we may not be able to replicate its vision system directly, understanding its remarkable features can inspire us to push the boundaries of manufacturing vision systems. The software also enables real-time monitoring and data analysis, allowing manufacturers to identify bottlenecks, optimise workflows and make informed decisions swiftly.
A “help wanted” sign is a common reality today at many manufacturers and general fabrication shops. These products can help minimize bottlenecks in the operation. The process doesn’t have to interrupt production or take up time at facilities. Subscribe to learn the latest in manufacturing. www.weilerabrasives.com.
Prima stands for Progress in Manufacturing Automation. Finn Powers expertise was in punching and shearing technologies, and in creating flexible automation systems, such as the Night Train FMS for material storage, with intelligent cassette management for real-time monitoring. The manipulators are automating the process, Plass said.
Advances in machine tool hardware, software, subtractive and additive manufacturing processes and related system integration were among four major Siemens IMTS announcements. It includes a partner ecosystem in designing and manufacturing next-generation electric vehicle (EV) components using additive and traditional CNC manufacturing.
By automating tasks like process planning, optimizing tool paths, and synchronizing multi-channel machines, this solution enhances efficiency and reduces cycletimes. www.hexagon.com AI in CAM Software Provides Seamless Access to Knowledge The Manufacturing Copilot is available in CAD/CAM software Cimatron, GibbsCAM and SigmaNEST.
The flexible tooling system allows for quick setups and accommodates diverse applications, making it a versatile addition to any manufacturing facility. Harrisburg, PA) takes over repetitive, labor-intensive tasks in manufacturing environments. The robotic machine tending system AutoTend from Mid Atlantic Machinery Inc.
The flexible tooling system allows for quick setups and accommodates diverse applications, making it a versatile addition to any manufacturing facility. Harrisburg, PA) takes over repetitive, labor-intensive tasks in manufacturing environments. The robotic machine tending system AutoTend from Mid Atlantic Machinery Inc.
By automating tasks like process planning, optimizing tool paths, and synchronizing multi-channel machines, this solution enhances efficiency and reduces cycletimes. www.hexagon.com AI in CAM Software Provides Seamless Access to Knowledge The Manufacturing Copilot is available in CAD/CAM software Cimatron, GibbsCAM and SigmaNEST.
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