This site uses cookies to improve your experience. To help us insure we adhere to various privacy regulations, please select your country/region of residence. If you do not select a country, we will assume you are from the United States. Select your Cookie Settings or view our Privacy Policy and Terms of Use.
Cookie Settings
Cookies and similar technologies are used on this website for proper function of the website, for tracking performance analytics and for marketing purposes. We and some of our third-party providers may use cookie data for various purposes. Please review the cookie settings below and choose your preference.
Used for the proper function of the website
Used for monitoring website traffic and interactions
Cookie Settings
Cookies and similar technologies are used on this website for proper function of the website, for tracking performance analytics and for marketing purposes. We and some of our third-party providers may use cookie data for various purposes. Please review the cookie settings below and choose your preference.
Strictly Necessary: Used for the proper function of the website
Performance/Analytics: Used for monitoring website traffic and interactions
Source: Open Mind Technologies A Tale of Two Facilities With a skilled workforce of over 850 employees spanning 14 manufacturing facilities across the Northeast U.S. Over time, Evans Industries has invested in several five-axis DMG MORI machine tools to maintain the tolerances needed for parts like this aluminum structure.
That led to many aerospace companies knocking on Linear’s door, asking to observe the machine running, since the only other company with an EOS metal additive printer was another aerospace competitor. Performance results regarding cycletime reduction with conformal cooling have proven to be as good as or better than predictions.
Moreover, thanks to the machine’s innovative automatic rotation it is possible to measure every side of a part in one complete cycle. For any manufacturer looking to check their components in cost-effective, short cycletimes with absolute precision and reliability, the all-in-one Metrios Re-Light provides the solution.
Source: Brent Donaldson, MMS The French phrase “déjà rêvé,” or “already dreamt,” is the feeling that you’ve dreamed about an experience you are having in the moment. Doran’s article shows how meaning, not just volume, represents data’s true power on the shop floor.
In the face of unprecedented demand for new aircraft, robotics specialist FANUC is helping the aerospace industry to increase production efficiency and boost output. The future of aerospace manufacturing Oliver continues: “From FANUC’s perspective, working with Airbus has been an extremely positive and rewarding experience.
Part quantities range from 50 pieces to 40,000, and typically fall into the medical or semiconductor industries, with some parts for the chemical industry and the occasional bobbin for electronics in the aerospace industry. This range of clients has helped the shop weather downturns in any one market.
Source: Flexxbotics Flexxbotics has announced that its robotic technology is now compatible with FOBA Laser Marking + Engraving products for machine tending. “With Flexxbotics and FOBA together, customers can optimize cycletime, expand capacity, and increase profit per part.”
ESABs (North Bethesda, MD) RobustFeed AVS ECHO voltage-sensing wire feeder is a new communication technology that allows voltage adjustment at the feeder without a communication/control cable to the power source. AVS-style feeders eliminate the need for a communication/control cable between the power source and the feeder.
Source: GrayMatter Robotics Like businesses in other industries, U.S. GrayMatter said its proprietary GMR-AI technology enables robots to self-program and adapt to high-mix, high-variability manufacturing environments, providing consistent quality and reducing cycletimes. The Carson, Calif.-based
AI and machine learning increasingly play a crucial role in optimizing processes, providing real-time deviation prediction and correction. But what if there was a way to eliminate a major source of inaccuracy altogether? Thanks to an innovative tool shutter, the chip-to-chip time has been reduced by one second to just 4.5
Source: Monaghan Tooling Group Monaghan Tooling Group ’s Diatool can create custom reaming solutions that combine multiple reamers into a single tool, eliminating tool changes and reducing cycletimes. Diatool’s custom, three-step monoblock reamer consolidates these into a single tool, eliminating two tool changes.
Northrop Grumman continues to innovate using AM and has helped facilitate this transformation across several platform-types, ranging from radio frequency sensors, engines, hypersonic weapons and aerospace structures. SOURCE: Northrop Grumman. 3D Printing in Action.
Source | Guhring Inc. Increased Productivity: With feed rates up to 50% faster and the ability to handle depths of up to 7xD, this drill improves cycletimes and overall machining performance. Guhring Inc. Superior Coating: The Perrox coating enhances wear resistance and ensures smooth drilling, extending tool life by up to 60%.
High Precision, High Requirements Temco is a precision machining company that operates in the aerospace, defense and commercial markets, among others. While the long cycletimes of wire EDM make even slight errors extremely consequential, they also make inefficiencies equally outsized. Images courtesy of FANUC America.
Source: Renishaw Inc. Key applications transmission components for automotive and landing gear for aerospace, among others. The result is reduced cycletimes, improved productivity and increased throughput. Renishaw Inc. It is said to be a fast, highly repeatable and versatile gage designed for shopfloor use.
The machine performs multiple operations on a workpiece in single setups to reduce cycletimes and improve accuracy The VC-Ez 20 VMC, which provides easy programming, machining and setup for virtually any size shop.
Compared with the conventional machining approach using two tools (one for roughing and chamfering, one for finishing), the CERATIZIT solution reduces tool changes down to one, shortening the cycletime by at least 20 percent. The shorter cycletime saves around 25 seconds on a component with 12 holes.”
With sustainability becoming the overarching theme across industries, focus on electric vehicles (EV), hydrogen fuel cells, and renewable energy sources is growing,” said Ram Ravi, Industry Principal at Frost & Sullivan. For further information on this analysis, please click here .
But while reduced cycletimes and improved part quality resulting from cooling advances were once the primary reason that AM made its way into moldmaking, 3D printing is now also being used to make molds for different reasons — including cost, lead time and feature complexity as I saw at this year’s Plastics Technology Expo, or PTXPO.
Source: MetalQuest From the earliest days of automation at IMTS featuring a robot hand moving parts, there has been a massive evolution in technology. Source: AMT. Source: AMT. Incodema3D focuses on additive manufacturing technology for aerospace, defense and other industries. “What is the definition of automation?”
Specialising in manufacturing premium automotive, aerospace, industrial marine and medical components in a variety of materials, the Alton-based moulding firm prides itself on running a lean, resilient, high-volume production operation. D&G’s skilled operative and tool setter Graeme has observed 20 second cycletimes reduce to 12.5
Department of Defense are accelerating the use of additive manufacturing to reduce long lead cycletimes and to produce large volumes of complex parts for advanced weapons systems. Air Force and U.S. Only 20%-40% of titanium powder used in additive manufacturing ends up in fabricated parts.
When paired with fiber lasers, galvo scan heads can minimize point-to-point positioning times, shaving seconds off cycletimes on parts with multiple weld locations. Ideal For the past decade, we have integrated galvo scanning solutions for medical device, battery, electronic, and aerospace industries.
Digital technology is advancing and finding its place in the manufacturing industry, ultimately providing benefits in the physical world from shorter cycletimes and reduced downtime to improved part quality and lower energy consumption. Wu says it will enable aerospace customers to grind bearings.
Source: All photos provided by Major Tool & Machine. The company produces complex, large, high-precision parts — parts that are measured in feet and tons rather than pounds and inches — for industries ranging from aerospace and defense to semiconductors and nuclear power. A Gruppo Parpas XS 20.4,
Innovative solutions in tool holding, such as the FPC Slim Line Chucks, help maximize machining productivity while reducing cycletimes, downtime and allowing for improved holder clearance conditions. The main application areas are aerospace engines, pumps for the oil and gas industry, and general mechanical engineering.
Another way of looking at this is to say that process optimization is about finding and eliminating sources of waste. Reducing cycletime raises capacity and may save energy. This is done partly because higher efficiency means lower unit costs, but also because it can help the entire production operation work more efficiently.
The collaborative robotic welding package is designed for small to medium size enterprises, fabricating shops and first time users of robotic welding equipment. It can be used with power source equipment from any of the major suppliers.
The American Gear Manufacturers Association’s (AGMA) Motion + Power Technology Expo brings together in one place the latest advancements in gearing and all three power transmission sources: mechanical power, fluid power and electrical power. It’s really been beneficial for Wisconsin Gear. Based in the U.S., Reasontek Corp.
The market for CNC (Computer Numerical Control) machines is expanding rapidly, driven by the automotive and aerospace sectors. Additionally, there is growing interest in additive manufacturing (3D printing), which is gaining traction for producing complex, lightweight components, especially in aerospace and defence industries.
A very fine layer of metal powder is applied to the build plate via roller or blade, after which a thermal energy source (typically laser or electron beam) is directed at specific locations on the build plate where it melts and fuses powder into solid metal, forming the first layer of a part. For injection molds, PCS Co. Photo Credit: PCS Co.
Source | Hexagon Hexagon’s Manufacturing Intelligence Division has developed a moldmaking software suite to streamline design, machining and shop floor efficiency. The suite is well suited for moldmakers in automotive, aerospace, medical and consumer goods markets to deliver high-precision molds faster and more cost-effectively.
Beyond textiles, LMW also manufactures CNC Machines, high-precision Foundry Castings, and components for the aerospace and defense sectors. Returning in 2015-16, I headed the Machine Tool, Foundry, and Aerospace divisions. Image 1: source: DMG Mori. October, 2019 Link Q4. Can you share with us the idea of the 4Ps?
High-precision axes, short measurement loops, dual measurement on all axes, consistent isolation of the EDM area from heat sources and submerged working areas optimize conditions for micro applications. has provided tooling for the aerospace, medical, and oil and energy industries, among others. www.gfms.com. 008” hole popper.
Turning Source: Index Corporation Index Corp. More here Source: Absolute Machine Tools Absolute Machine Tools ’ Johnford SL-300L-II slant-bed turning center features an extended 40" turn length for longer part turning. Loading, unloading and measuring of the components takes place concurrent with cycletime.
End-to-End Conformal Cooling Design, Production for Faster CycleTimes, Boosted Part Quality. Cooling is a critical process for plastic injection molds, affecting both cycletime and final part quality, Cimatron notes, but is especially challenging for complex parts when using traditional drilling and milling methods.
In addition to mold and die making, the product also offers advantages for the aerospace and energy industries. Expansion of Online Moldmaking Catalog Streamlines Mold Component Search and Sourcing DMS Components has expanded the capabilities of its online moldmaking catalog by adding a part number lookup feature and 3D PDF datasheets.
Source | Open Mind Technologies USA Inc. The benefit is a non-collision tool path while avoiding unnecessary cycletime caused by continually moving to safety zones. Also, to balance workload through business cycles, many shops have extended their business beyond mold and die, to include aerospace or medical applications.
India is among the world’s biggest metal-cutting machine tools markets, with sectors like automotive, general engineering, energy, and aerospace being the major demand drivers. This technology has been rapidly adopted in various applications like quick product development, MRO services, aerospace components manufacturing, etc.
The innovative LC 3 fiber laser cutter opens up a broad spectrum of cutting applications for industries ranging from construction and agriculture machinery to mechanical and electrical engineering, shipbuilding, automotive and aerospace. An established sales and service network with local parts sourcing ensures customer satisfaction.
Lastly, a modified standard end mill can achieve the desired result in fewer passes, reducing cycletime and increasing efficiency. The cost savings go beyond just the tooling expense, extending to reduced labor costs, shorter machine times, and lower overhead.
Source: Epson Robots Epson Robots, which claimed to be the the world’s No. They include aerospace, appliance, automotive, biotechnology, consumer product, electronics, food processing, medical device, pharmaceutical, plastics, semiconductor, and telecommunications. The new GX-C robot is designed for performance and flexibility.
We organize all of the trending information in your field so you don't have to. Join 45,000+ users and stay up to date on the latest articles your peers are reading.
You know about us, now we want to get to know you!
Let's personalize your content
Let's get even more personalized
We recognize your account from another site in our network, please click 'Send Email' below to continue with verifying your account and setting a password.
Let's personalize your content