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This new solution provides high process security, significant productivity gains and cycletime reductions of up to 90 percent, making it well suited for the aerospace industry and other high-demand sectors. Results achieved thus far demonstrate the tools reliability and productivity, said Haglington.
Kooyers runs morning and afternoon sections of the Advanced Manufacturing course, both of which have a maximum of 18 students. A manufacturing program is much like a part in one key aspect: It doesn’t matter how well either is made unless there’s a way to check the results. All images courtesy of Verisurf.
While some manufacturers feel an understandable degree of anxiety over being acquired by a larger company, success stories abound when larger machine shops with canny owners build on the strengths of their acquisitions. ” “We are shedding cycletime and creating capacity for more orders down the road.”
From the start, the company embraced the benefits of metal additive manufacturing (AM). That led to many aerospace companies knocking on Linear’s door, asking to observe the machine running, since the only other company with an EOS metal additive printer was another aerospace competitor.
Our May, 2025 print edition offers five stories that unpack data-driven manufacturing and showcase its role in a variety of shop settings. Let’s start with AI’s role in discrete part manufacturing — a topic prone to wildly varying interpretations within our industry. And at the center of it all is data.
It’s easier for them to subcontract it out,” says Mark Rohlfs, president and one half of the brother-and-sister ownership team of East Coast Precision Manufacturing. “Connecticut has a long history of manufacturing and machine shops,” Nancy says. “We have Pratt and Whitney here. We have Sikorsky.
Photo Credit: Enjet Aero Enjet Aero , a manufacturer of jet engine precision-machined and fabricated components and assemblies with nine facilities and a wide array of capabilities, relied on employees to record data from shop floor processes in spreadsheets, a time-consuming and labor-intensive task.
For those shops producing aerospace or medical components, CERATIZIT will bring some of its most innovative tooling and machining solutions to EASTEC specifically developed for optimizing the production of parts for those industries. Known for its strength-to-weight ratio, 7075 aluminum is prevalent in the aerospace industry.
Photo Credit: Schwanog Schwanog manufactures custom insertable and solid carbide form tools made to order per customers’ part prints. These tools, which are manufactured in the United States, can reduce cycletimes by as much as 40%, according to the company.
Fewer machines not only save expensive floor space and capital, but they also limit multiple clamping processes, reducing cycletimes and minimizing the chances of errors and damage to parts. Key Features of the VT 4 High precision and efficiency: short cycletimes and simultaneous four-axis machining for enhanced productivity.
This process significantly reduces cycletime while boosting productivity. Additionally, a specially designed hydraulic pump controls the clamping pressure based on diameter, including up/down pressure, to achieve faster cycletimes. www.anca.com ABOUT ANCA ANCA is a market leading manufacturer of CNC grinding machines.
Targeting the semiconductor, aerospace, medical, space launch, electric vehicle (EV), defense and other high-tech industries, Mazak will welcome manufacturers from the West Coast to the DISCOVER MORE WITH MAZAK event in Fremont California. to 3:00 p.m. each day with lunch served from 12:00 p.m. to 2:00 p.m.
Moreover, thanks to the machine’s innovative automatic rotation it is possible to measure every side of a part in one complete cycle. For any manufacturer looking to check their components in cost-effective, short cycletimes with absolute precision and reliability, the all-in-one Metrios Re-Light provides the solution.
In the face of unprecedented demand for new aircraft, robotics specialist FANUC is helping the aerospace industry to increase production efficiency and boost output. The future of aerospacemanufacturing Oliver continues: “From FANUC’s perspective, working with Airbus has been an extremely positive and rewarding experience.
This new, fully automated conveyor blasting system is engineered to optimize efficiency, precision, and safety, catering to industries such as aerospace, automotive, and manufacturing that require meticulous surface preparation for metal sheets, including titanium and other materials.
manufacturers face widening labor shortfalls and need automation to help fill those gaps. With our investors’ support, we are making a real difference for shop workers and addressing the critical labor shortages in manufacturing today.” GrayMatter automated manually intensive tasks at Lawrence Brothers. The Carson, Calif.-based
Thompson says these machines have not only simplified some of the shop’s old work but enabled it to work on aerospace and defense projects. The shop’s niche capabilities also give it a unique selling point on Xometry ’s on-demand manufacturing marketplace, which the shop joined in 2019 to fill gaps in the schedule.
For those manufacturers seeking to significantly boost output, Mazak will demonstrate machine tool technology that delivers speed, precision and productivity at its DISCOVER MORE WITH MAZAK Northeast event May 13-14, 2025. The QT-Ez 10MY performs multiple operations on a workpiece in single setups to reduce cycletimes and improve accuracy.
Turning is a foundational process in machining, integral to manufacturing precision components that meet the rigorous demands of various industries. The lathe’s ability to rotate the workpiece allows for precise shaping and finishing, making turning one of the most widely used processes in manufacturing.
“Based on the XM200G multi-laser printer platform, the introduction of the XM300G is another example of how Xact Metal continues to combine the requirements of metal powder-bed fusion and advanced technology to establish a new level of price and performance for additive manufacturing.”. Xact Metal has already received orders for the XM300G.
This level of precision is indispensable in sectors such as aerospace, where advanced materials and accuracy are required for the manufacture of engine components and other critical parts, and in the medical field, where high-accuracy production of implants and surgical tools is essential. MTC control and monitoring panel.
With this method, an MSC Metalworking Specialist can quickly help any shop achieve its objectives of shorter cycletimes, better surface finishes and accuracy, or longer tool life. Air compressor manufacturer VMAC Global Technology increased speed by 18% and feedrate by 122% to achieve a 121% increase in MRR.
Central to the company’s Machine Shop Excellence solutions, the suite includes significant automation and innovative technologies that help manufacturers achieve highly efficient utilisation of material, cutting tools, and CNC equipment, and capture and consistently apply a shop’s best practices.
“Combining FOBA with Flexxbotics is particularly valuable in industries with strict regulatory compliance requirements that dictate the highest levels of repeatable precision, such as medical devices and surgical products, along with aerospace, defense, and space,” said Tyler Bouchard, co-founder and CEO of Flexxbotics, in a release.
Manufacturers can use this added machining capacity to machine parts faster and more efficiently, often producing complex parts complete. However, this doesn’t always equate to machining efficiency, particularly when parts require complex machining on both sides, such as those frequently seen in the medical and aerospace industries.
Manufacturing insights Future-proofing manufacturing uses digitization and digitalization and eventually digital transformation to help companies make better and more informed decisions. Leading manufacturers are making the digital transition with help from trusted partners. We started with just the line operator’s body.
CGTech’s solutions are deeply entrenched in the aerospace industry’s history, and adopted today across industries ranging from oil and gas to Formula 1 racing. VERICUT is 100% developed in-house by software engineers and leaders experienced in manufacturing and the CAD/CAM space. CAM System Consultant and MAN Energy Solutions.
GROB machine tools have become a driving force in modern metal-cutting technology, offering a blend of advanced features that not only enhance efficiency but also redefine the standards for precision manufacturing. GROBs emphasis on precision tooling and advanced software solutions further elevates their machines capabilities.
According to the company, barrel tool support was added in direct response to CAMWorks customer feedback and is beneficial for moldmakers and manufacturers of complex parts in industries such as automotive and aerospace.
Combining cutting-edge technology with additive manufacturing redefines the limits set within traditional manufacturing and delivers innovation in places you might not expect. Additive manufacturing (AM), more commonly known as 3D printing, is an innovative process where objects are created one layer at a time.
Shop in Transition Blair-HSM South was founded in the early 1990s as a satellite shop for an aerospacemanufacturing shop on Long Island. Optimizations since that time brought hog milling cycletimes down to about six hours. Management intended for this shop to be a low-cost facility, and ran it that way.
Hexagons Manufacturing Intelligence division is redefining automation and efficiency in woodworking and fabrication with new advancements now available in its leading CAD CAM software, ALPHACAM. Manufacturers using the new ALPHACAM are already reporting substantial efficiency gains.
ATM houses 160 employees (and looking for new talent) in a main 150,000-square-foot manufacturing facility and another 15,000-square-foot hard milling facility on the company’s 10-acre property. ATM designs and manufactures complex, precision, multi-cavity molds for the plastic injection molding industry.
As the market leader in pellet-based polymer extrusion 3D printing technology, and the only manufacturer offering hybrid tool head configurations, Titan Robotics provides solutions to its customers by developing application-specific processes using Titan’s unique additive manufacturing (AM) technology.
High Precision, High Requirements Temco is a precision machining company that operates in the aerospace, defense and commercial markets, among others. It handles both high-mix, low-volume manufacturing and traditional production with materials from aluminum to stainless steel to graphite.
Traceability is a fast-emerging trend in the manufacturing industry. After grinding, the tool is automatically laser marked, for example tool ID and graphics such as a company logo – all without any increase to tool takt time. Reduction of Work in Progress thanks to smart utilization of robot loader idle cycletime.
Over the past year, many manufacturers have eyed the recovering aerospace market as one potential avenue for expansion and diversification. In particular, companies with the right mix of experience and capabilities may find significant opportunity in the realm of blisk manufacturing. Click to view full-size image.
The only way to succeed is to keep looking for ways to do things better, which is what fuels the drive for optimization of manufacturing processes. Optimizing a manufacturing process is like fine-tuning a race car. This blog dives into the subject of manufacturing optimization. What is process optimization?
Reducing cycletimes, improving part accuracy and maintaining process repeatability is top of mind for all manufacturers, says Jeff Schemel REGO-FIXs General Manager, USA. REGO-FIX offers powRgrip systems that accommodate cutters up to 40mm (1.500) in diameter and ensures total indicated runout (T.I.R.)
This tool addresses key challenges such as rapid wear, workpiece damage and chip evacuation, making it a good option for manufacturers seeking efficiency and durability. Increased Productivity: With feed rates up to 50% faster and the ability to handle depths of up to 7xD, this drill improves cycletimes and overall machining performance.
FANUC UK’s Managing Director, Tom Bouchier, has highlighted the importance of automation in ensuring the UK fully realises the value that the manufacturing sector can bring to our economy. Automation can help to transform our manufacturing and engineering sectors, not just in the West Midlands but across the UK.
Large Hybrid Steel Insert Solves Deformation, Dimensionality, CycleTime Problems Linear AMS , a company that originated in 2003 as a toolmaker and molder, swiftly adopted metal additive manufacturing (AM) early in its journey. Read the full article.
Precision laser welding in manufacturing requires fast, accurate positioning of the laser beam on the part. When paired with fiber lasers, galvo scan heads can minimize point-to-point positioning times, shaving seconds off cycletimes on parts with multiple weld locations. Ideal
Recently, the team received an award, “Manufacturing Leader: Proven Versatility for Machining Centers”. It remains committed to pushing the boundaries of manufacturing capabilities while continuing to engage with industry associations, exhibit at renowned events, and foster meaningful connections with customers across diverse regions.
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