This site uses cookies to improve your experience. To help us insure we adhere to various privacy regulations, please select your country/region of residence. If you do not select a country, we will assume you are from the United States. Select your Cookie Settings or view our Privacy Policy and Terms of Use.
Cookie Settings
Cookies and similar technologies are used on this website for proper function of the website, for tracking performance analytics and for marketing purposes. We and some of our third-party providers may use cookie data for various purposes. Please review the cookie settings below and choose your preference.
Used for the proper function of the website
Used for monitoring website traffic and interactions
Cookie Settings
Cookies and similar technologies are used on this website for proper function of the website, for tracking performance analytics and for marketing purposes. We and some of our third-party providers may use cookie data for various purposes. Please review the cookie settings below and choose your preference.
Strictly Necessary: Used for the proper function of the website
Performance/Analytics: Used for monitoring website traffic and interactions
This new solution provides high process security, significant productivity gains and cycletime reductions of up to 90 percent, making it well suited for the aerospace industry and other high-demand sectors. Results achieved thus far demonstrate the tools reliability and productivity, said Haglington.
MMG (formerly named NSA Industries) is a leading manufacturer partner to OEMs and product manufacturers, offering a full suite of in-house metal manufacturing and value-added capabilities across a range of markets including semiconductors, medical, robotics, aerospace and defense.
That led to many aerospace companies knocking on Linear’s door, asking to observe the machine running, since the only other company with an EOS metal additive printer was another aerospace competitor. Performance results regarding cycletime reduction with conformal cooling have proven to be as good as or better than predictions.
For those shops producing aerospace or medical components, CERATIZIT will bring some of its most innovative tooling and machining solutions to EASTEC specifically developed for optimizing the production of parts for those industries. Known for its strength-to-weight ratio, 7075 aluminum is prevalent in the aerospace industry.
These tools, which are manufactured in the United States, can reduce cycletimes by as much as 40%, according to the company. They are designed to offer high quality and machining efficiency in the manufacture of precision parts for industries such as medical, automotive, aerospace and others.
This process significantly reduces cycletime while boosting productivity. Additionally, a specially designed hydraulic pump controls the clamping pressure based on diameter, including up/down pressure, to achieve faster cycletimes.
Metrics were estimates, making it difficult to understand actual performance, and the lack of hard, real-time data restricted the company’s ability to investigate downtime causes and cycletime variance.
Moreover, thanks to the machine’s innovative automatic rotation it is possible to measure every side of a part in one complete cycle. For any manufacturer looking to check their components in cost-effective, short cycletimes with absolute precision and reliability, the all-in-one Metrios Re-Light provides the solution.
Thompson says these machines have not only simplified some of the shop’s old work but enabled it to work on aerospace and defense projects. This cut the cycletime for this initial stage of machining from about five minutes down to less than a minute and a half, enabling the shop to move to its boring operation much swifter.
This new, fully automated conveyor blasting system is engineered to optimize efficiency, precision, and safety, catering to industries such as aerospace, automotive, and manufacturing that require meticulous surface preparation for metal sheets, including titanium and other materials.
In the face of unprecedented demand for new aircraft, robotics specialist FANUC is helping the aerospace industry to increase production efficiency and boost output. The future of aerospace manufacturing Oliver continues: “From FANUC’s perspective, working with Airbus has been an extremely positive and rewarding experience.
Kooyers says that these parts are more appealing to modern job shops than the “classic” CTE parts — and that the 10th part’s ISO grid requirements help students learn how to make aerospace parts, which proves a useful resume builder for many regional job shops.
The QT-Ez 10MY performs multiple operations on a workpiece in single setups to reduce cycletimes and improve accuracy. The center works closely with manufacturers in all industry segments with a special focus on the medical and jet engine/aerospace sectors.
With this method, an MSC Metalworking Specialist can quickly help any shop achieve its objectives of shorter cycletimes, better surface finishes and accuracy, or longer tool life. How the MillMax Service Works This whitepaper from MSC explains the causes of chatter and how vibration analysis is used to find optimal cutting parameters.
A large 300x300x350 mm build volume, upgradable to 300x300x450 mm, a selection of 400W or 700W fiber lasers, and an interchangeable build platform to reduce printing cycletime, make the XM300G well-suited to support a wide variety of additive manufacturing applications. Xact Metal has already received orders for the XM300G.
AI and machine learning increasingly play a crucial role in optimizing processes, providing real-time deviation prediction and correction. Thanks to an innovative tool shutter, the chip-to-chip time has been reduced by one second to just 4.5 This is the perfect machine for simple aerospace, automotive and fitting parts.
However, this doesn’t always equate to machining efficiency, particularly when parts require complex machining on both sides, such as those frequently seen in the medical and aerospace industries. The second B-axis could have a number of benefits beyond cycletime reduction and machining complex parts complete.
Aerospace: Manufacturing high-precision components that require stringent quality standards. Machining time: A deeper cut can reduce overall machining time but may require more robust tooling and machine capabilities. Manufacturing: Producing a wide array of mechanical components for various machines.
“Combining FOBA with Flexxbotics is particularly valuable in industries with strict regulatory compliance requirements that dictate the highest levels of repeatable precision, such as medical devices and surgical products, along with aerospace, defense, and space,” said Tyler Bouchard, co-founder and CEO of Flexxbotics, in a release.
Part quantities range from 50 pieces to 40,000, and typically fall into the medical or semiconductor industries, with some parts for the chemical industry and the occasional bobbin for electronics in the aerospace industry. This range of clients has helped the shop weather downturns in any one market.
From the CAM system, machine-specific G-code programs are sent to its NCSIMUL software, which incorporates the entire machining environment to generate a digital twin of the machinery, part, and processes for cycle-time optimisation, set-up revision, and program certification.
This innovative approach enhances productivity, reduces cycletimes, and ensures superior weld quality, even on the most challenging geometries. Coordinated motion in robotic welding is expected to boost productivity in industries such as automotive and aerospace, as well as create new opportunities.
Reducing cycletimes, improving part accuracy and maintaining process repeatability is top of mind for all manufacturers, says Jeff Schemel REGO-FIXs General Manager, USA. REGO-FIX offers powRgrip systems that accommodate cutters up to 40mm (1.500) in diameter and ensures total indicated runout (T.I.R.)
CGTech’s solutions are deeply entrenched in the aerospace industry’s history, and adopted today across industries ranging from oil and gas to Formula 1 racing. Improvements are made with each release to support complex multi-axis kinematics, further reduce cycletimes, increase tool life, and further optimize the simulation.
Source: Monaghan Tooling Group Monaghan Tooling Group ’s Diatool can create custom reaming solutions that combine multiple reamers into a single tool, eliminating tool changes and reducing cycletimes. Diatool’s custom, three-step monoblock reamer consolidates these into a single tool, eliminating two tool changes.
GrayMatter said its proprietary GMR-AI technology enables robots to self-program and adapt to high-mix, high-variability manufacturing environments, providing consistent quality and reducing cycletimes. GrayMatter combines AI and robotics to improve finishing efficiency and reduce waste.
High Precision, High Requirements Temco is a precision machining company that operates in the aerospace, defense and commercial markets, among others. While the long cycletimes of wire EDM make even slight errors extremely consequential, they also make inefficiencies equally outsized. Images courtesy of FANUC America.
Shop in Transition Blair-HSM South was founded in the early 1990s as a satellite shop for an aerospace manufacturing shop on Long Island. Optimizations since that time brought hog milling cycletimes down to about six hours. Management intended for this shop to be a low-cost facility, and ran it that way.
ATM manufactures complex, precision, multi-cavity molds for the plastic injection molding industry for consumer packaging, specialty closures, aerospace and medical industries. AS9100 certification demonstrates our competence in the aerospace industry, emphasizing product safety and reliability.
Northrop Grumman continues to innovate using AM and has helped facilitate this transformation across several platform-types, ranging from radio frequency sensors, engines, hypersonic weapons and aerospace structures. 3D Printing in Action. SOURCE: Northrop Grumman.
Increased Productivity: With feed rates up to 50% faster and the ability to handle depths of up to 7xD, this drill improves cycletimes and overall machining performance. Superior Coating: The Perrox coating enhances wear resistance and ensures smooth drilling, extending tool life by up to 60%.
Advanced CAM programming techniques can make significant differences in the cycletimes and costs of jobs, but creating tool paths with these techniques has historically been a time-consuming process, limiting their use to mid- and high-volume parts.
After grinding, the tool is automatically laser marked, for example tool ID and graphics such as a company logo – all without any increase to tool takt time. Reduction of Work in Progress thanks to smart utilization of robot loader idle cycletime. This solution means: No need for additional equipment on the factory floor.
3D Systems thus expands the strength and breadth of its polymer AM solutions portfolio to address new applications in markets such as Foundries, Consumer Goods, Service Bureaus, Transportation & Motorsports, Aerospace & Defense, and General Manufacturing. “As
Sour NCCS is showcasing the latest version of its NCL multi-axis machining software for the aerospace, automotive, tire mold and turbomachinery industries. NCL offers a blend of automated and user-controlled toolpath generation techniques that can result in reduced programming and machine cycletime and increased quality.
According to the company, barrel tool support was added in direct response to CAMWorks customer feedback and is beneficial for moldmakers and manufacturers of complex parts in industries such as automotive and aerospace.
Large Hybrid Steel Insert Solves Deformation, Dimensionality, CycleTime Problems Linear AMS , a company that originated in 2003 as a toolmaker and molder, swiftly adopted metal additive manufacturing (AM) early in its journey. Read the full article.
Over the past year, many manufacturers have eyed the recovering aerospace market as one potential avenue for expansion and diversification. Rising Demand for New Aircraft and MRO While commercial aerospace took a significant hit in 2020, the resilience of the defense sector helped to blunt some of the impact.
According to the company, barrel tool support was added in direct response to CAMWorks customer feedback and is beneficial for mold makers and manufacturers of complex parts in industries such as automotive and aerospace.
Key applications transmission components for automotive and landing gear for aerospace, among others. The result is reduced cycletimes, improved productivity and increased throughput. Renishaw Inc. It is said to be a fast, highly repeatable and versatile gage designed for shopfloor use.
Industrial automation specialist FANUC UK will showcase a range of real-world robotic innovations at MACH 2024, including an affordable multi-axis turning and machining solution aimed at helping manufacturers in the aerospace, automotive, utilities and energy supply chains reduce cycletimes, cut costs, save space and boost production efficiency.
Walter unveiled its new MC166 Advance solid carbide milling cutter, which was developed for the aerospace industry and is suitable for all industrial sectors that machine aluminum, copper, brass, bronze and magnesium-based alloys (ISO N workpiece group). The tool also features a 35° helix and a DIN 6535 HA (round cylindrical) shank.
The machine performs multiple operations on a workpiece in single setups to reduce cycletimes and improve accuracy The VC-Ez 20 VMC, which provides easy programming, machining and setup for virtually any size shop.
The sample parts were equally varied, with aerospace components, molds and 3D-printed medical parts. Stankus, meanwhile, says the G350 and G550 machines ARCH uses consolidated part operations, in some cases cutting cycletimes in half. These machines and others were also on display during a tour of the factory floor.
We organize all of the trending information in your field so you don't have to. Join 45,000+ users and stay up to date on the latest articles your peers are reading.
You know about us, now we want to get to know you!
Let's personalize your content
Let's get even more personalized
We recognize your account from another site in our network, please click 'Send Email' below to continue with verifying your account and setting a password.
Let's personalize your content