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Robotic arms in large-scale 3Dprinting deposit materials layer by layer, transforming production. Source: Replique In the realm of modern manufacturing and automation, the integration of robotics continues to redefine industry standards. One technology that is pushing the boundaries of what’s possible is 3Dprinting.
Manufacturers have had to rapidly reassess and pivot to new sources of supply to ensure greater resilience in their supply chains and reduce excessive capital-intensive inventories. Tackling supply chain uncertainty with 3Dprinting. production delays. digital transformation. labour shortages. geopolitical conflict.
The beauty of today’s manufacturing environment is that anyone can start a 3Dprinting service bureau and begin printing parts today. According to a recent report by Persistence Markets , the 3Dprinting service bureau industry is projected to surge eight times the size of its present state over the next decade.
Once relegated to rapid prototyping, 3Dprinting technology has now advanced far beyond the design studio. Today molders, moldmakers and OEMs alike are turning to this layer-by-layer production technology to save time, serve new markets and even fill supply chain gaps. Machines have improved and material options have widened.
At the heart of the milling spindle of a CNC machine tool is a vital yet simple component with an outsized effect on the leadtime and environmental impact of the spindle’s production. Source: DMG MORI This Lasertec model provides for turning; milling and drilling; and powder-fed DED in one cycle.
Source (clockwise) | Steel 21, Trumpf, Molder’s World and TCI Precision Metals. Over the last few years, a focus on “next-generation” technologies has permeated the manufacturing industry — particularly regarding 3Dprinting and mold materials complementary to this process.
A mold produced on a desktop resin 3D printer. Source (All images) | APSX As moldmakers face increasing pressures to deliver faster and more cost-effective solutions, integrating 3Dprinting (3DP), machining and desktop injection molding into the process can offer significant advantages for both novice and advanced moldmakers.
manufacturing base as the technology enables shorter leadtimes, mass customization, energy reduction, complex shapes, and production of parts on demand providing benefits to both new acquisitions and legacy systems. “We AM is of significant interest to the U.S.
Come to this session to learn some 3Dprinting best practices for producing hybrid tool inserts via recent real-world applications examples. Linear also works closely with the moldmaker at the front end of the design process to address these concerns by identifying the best part orientation on the build plate during the grow stage.
Source | Alpine Advanced Materials Alpine Advanced Materials (Alpine), a custom-engineering and part manufacturer in industries like aerospace and defense , space and emerging transportation, leveraged a new prototyping process utilizing a dissolvable mold for high-performance injection molded composites.
Additive manufacturing (AM), more commonly known as 3Dprinting, is an innovative process where objects are created one layer at a time. AM delivers agility, consolidation and savings on lead-times, costs and resources. 3DPrinting in Action. SOURCE: Northrop Grumman. FALLS CHURCH, Va.,
Aerospace, energy and other sectors now have an easy way to efficiently produce high-strength, high-temperature parts in volume with IN625 across a portfolio of 3Dprinting options. Shop System, a plug-and-play turnkey binder jet 3Dprinting system that reduces costs, shortens leadtimes and increases revenues for machine shops.
Source | Getty Images As we mark the halfway point of 2024, it’s a good time to take a moment to step back and assess where everything is, and whether any improvements can be made. Is your company meeting customer’s demands, leadtimes and so on? Are you an engineer, a technician, a manager, a business owner?
Markforged has been at the forefront of additive manufacturing for the past 10 years, helping manufacturers revolutionise the industrial production landscape by bringing 3Dprinting right to the factory floor. A year later, the company launched Eiger, its cloud- based 3Dprinting software.
What does that mean for the qualification of 3Dprinted parts? All parts require an appropriate six-digit source, maintenance and recoverability (SMR) code and exist in a digital repository for information sharing and tracking. Most of these printers capable of printing green bin parts are polymer.
Source: AUAR Automated Architecture, or AUAR, yesterday said it is shipping two of its Micro-Factories, which feature ABB robotic arms, to the U.S. Unlike existing systems, they don’t require large factories to be set up and have a quick leadtime of 12 weeks from order to shipping, said the partners. This is the Bristol, U.K.-based
Source | APSX LLC In a recent collaboration, injection molding machine supplier APSX-PIM and Nexa3D have integrated the APSX-PIM desktop injection molding machine with Nexa3D’s freeform injection molding (FIM) 3D printers, culminating in new possibilities for product design, prototyping and production.
Source: AMT - The Association for Manufacturing Technology The world’s leading additive manufacturing (AM) trade show is launching a U.S. ” Additive manufacturing is a means of part production offering the chance for low labor requirement, fast leadtime and design complexity such as internal features.
The focus is on harnessing the benefits of the latest technologies, with 3Dprinting – additive manufacturing, or AM – providing a fast, efficient and low-cost entry point. There was also a substantial saving in inventory costs, since shanks could simply be printed as required.”. AM had a role to play here,” said Elving.
With 3Dprinting beginning to finally have the impact on manufacturing that was expected some 30 years ago, manufacturers remain wary of truly capitalising on it. Additive Assurance can trace its roots back to co-founder Marten Jurg’s time at Monash University completing his PhD and working with additive printing equipment.
In a blog article derived from a whitepaper titled, “Maintaining Battlefield Superiority with Metal 3DPrinting,” Velo3D examined five ways that sophisticated metal AM can revolutionise the defence sector.
Mr. Bajaj shared with DMI editor Aanand Pandey detailed insights on 3DPrinting, the technology’s increasing adoption in the manufacturing industry, and its powerful advantages. Another area in healthcare where 3Dprinting has made a significant impact is dentistry, Mr. Bajaj said.
Source: Hurco Market Dynamics and Business Strategies Reshoring trends are leading to increased emphasis on domestic production in many markets. This shift is driven by concerns over supply chain resilience and a desire for greater control over quality and leadtimes. Source: CGS North America Inc.
Source: Nikon Nikon Corp.’s ’s latest metal additive manufacturing (AM) system includes the Lasermeister LM300A, which uses directed energy deposition (DED) technology, as well as the complementary 3D scanner, Lasermeister SB100. Nikon’s Lasermeister SB100 and Lasermeister LM300A.
This has taken the form of long leadtimes, as well as stalling of production when parts needed for manufacturing fail. The nature of AM can shorten leadtimes, too. 3D-printed automotive parts, courtesy of Ford Another interesting possibility that AM enables is greater customization.
Source (clockwise) | DMS, Lyndex-Nikken, SprutCAM and Hasco. Source | DMS 3D-Printed Hot Runner Nozzles Yield Consistent Temperature Profile Selective laser melting (SLM) metal 3Dprinting, combined with artificial intelligence (AI), produce DMS Monolith hot runner nozzles, tailored precisely to part and process specifications.
However, these upfront costs can be offset by long-term savings from reduced transportation expenses, efficiencies through automation and faster time-to-market. Shaping Consumer Demand and Market Dynamics Domestic production offers distinct advantages, including shorter leadtimes and lower shipping costs.
The focus is on harnessing the benefits of the latest technologies, with 3Dprinting – additive manufacturing, or AM – providing a fast, efficient and low-cost entry point. . There was also a substantial saving in inventory costs since shanks could simply be printed as required,” he said. . “The
” By using digital tools to supplement their workflow, Malito hopes they can shorten their leadtimes on projects that require more engineering support. “If we have a customer part that currently takes 20-24 weeks to make, and we can shorten the engineering time from say eight weeks to two? .
Source: (top left) Boucherie, (top right) TK Mold & Engineering, (bottom left) Emuge-Franken, (bottom right) Plastic Ingenuity The top ten most-viewed articles in January were not only a testament to what our readers took an interest in—they reflect what is trending in our small but mighty world of moldmaking. Dapra Corp.,
New Metal 3DPrinting System Accelerates Mold Insert Production. Mantle highlights its new metal 3D printer, which can reportedly produce precision metal mold inserts from a CAD file in a fraction of the time and cost of conventional manufacturing, without requiring programming. Photo Credit: Addifab, Nexa3D.
As we attend IMTS 2022, we are very proud, that our new QLS 820 is printing at speeds of up to 8 litters per hour, at packing density of up to 20%, delivering orders of magnitude productivity gains without the typical costs and lead-times associated with tooled plastics.”.
AI’s ability to learn from data in the ERP system and outside sources enables decision-makers to formulate deeper and more accurate predictions regarding customers, buying habits, inventory levels, markets, material purchasing and more. Data-driven Decisions with Real Time Analytics ERP software provides real time data.
The 5X-24’s ability to rotate and tilt the tool in multiple directions gives it access to hard-to-reach surfaces all in one setup, which increases accuracy and reduces labor and leadtime for faster mold production. Fast Wire EDM Targets 3D-Printed Mold Component Removal Photo credit: Matsuura Machinery EDM Network Inc.
It also reduced maintenance costs, tool costs (30-40%) and tooling leadtimes (20-30%). This is unfortunate since tool production — especially hard/metal tools — can have long leadtimes and add considerable cost to the bottom line. Photo Credit: General Atomics Aeronautical Systems Inc.
Laerum revealed that Equinor has more than $3 billion in inventory, yet still needs to source more parts and that AM should be a solution to this. Angeline Goh, additive manufacturing technology lead for Shell agrees. “We And that’s exactly what we are talking about here by using those digital tools that are available for us.”.
Additive Manufacturing: The rise of additive manufacturing, such as 3Dprinting, is influencing traditional machine tool manufacturers. They use additive techniques to produce complex geometries, customized tools, and tool components with reduced leadtimes and enhanced performance characteristics.
Medbio also provides part feasibility reviews, 3Dprints its polymer additive molding-automation components, offers tool transfer services and produces a simplified prototype/bridge tooling option. All molds are produced in tool steels, often hardened steels, owing to the need to maintain tight tolerances and provide long tool life.
Photo Credit: MMT “As part of this transition, AM is becoming an integrated process, not an isolated process (read “ A 3DPrinting Retrospective ”),” says Fletcher. Gardner Business Media, parent company of MMT , had its own booth at IMTS last year representing all of its brands. military bases).
Source (All Images) | Dynamic Tool Corp. The Evolution of an Enterprise A long track record of success in the delivery of high-performance production molds has enabled Dynamic to become a go-to source for their customers’ new product development teams. Presented by Progressive Components and MoldMaking Technology.
Additionally, there is growing interest in additive manufacturing (3Dprinting), which is gaining traction for producing complex, lightweight components, especially in aerospace and defence industries. The Ace Micromatic Group has been a sig nificant source of inspiration for me, ever since I joined in 1999. Personal Insights 1.
Once they understood how to do that stuff, then we start sourcing locally. And you look at a source like casting out of Taiwan and machine casting out of Taiwan. Pete also appears in our sister podcast all about 3dprinting or additive manufacturing. It's buying raw materials, everything. I mix and edit the show.
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