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Large Hybrid Steel Insert Solves Deformation, Dimensionality, Cycle Time Problems

Mold Making Technology

Initially, that involved 3D printing metal tool components, details and geometries that would otherwise need to be EDM’d. Solution: Using an EOS DMLS printer and MS1 powder, an insert was printed on a stainless build plate, and pre-plumbed to connect extensive conformal cooling channels to the mold’s cooling system.

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5 Trends in 3D Printed Injection Mold Tooling

Mold Making Technology

But while reduced cycle times and improved part quality resulting from cooling advances were once the primary reason that AM made its way into moldmaking, 3D printing is now also being used to make molds for different reasons — including cost, lead time and feature complexity as I saw at this year’s Plastics Technology Expo, or PTXPO.

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An Integrated Desktop Approach to Mold Production

Mold Making Technology

A mold produced on a desktop resin 3D printer. Source (All images) | APSX As moldmakers face increasing pressures to deliver faster and more cost-effective solutions, integrating 3D printing (3DP), machining and desktop injection molding into the process can offer significant advantages for both novice and advanced moldmakers.

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EAB Insight: 3D Printing, Maintenance, Efficiency, Training

Mold Making Technology

Source | Zero Tolerance Murphy Forsyth is the injection molding general manager at Zero Tolerance , a rapidly growing plastic injection mold machine shop located in Clinton Township, Michigan. This innovative technique combines the methods of 3D printing and injection molding to create molded parts.

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Cross-Functional Group Targets Metal 3D Printing Design, Engineering Services

Mold Making Technology

Source: The Plastek Group The Plastek Group is a cross-functional group of engineers covering multiple disciplines, from package development, mold design/manufacturing and molding/assembly, with an emphasis on collaboration and quality.

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Mantle Stainless Steel Enables 3D Printing of Precision Tooling

Modern Machine Shop

Source: Mantle Inc. These channels enable more efficient cooling than traditional cooling methods, improving molding performance and reducing cycle times. Mantle has announced the release of its 420 Stainless Steel material.

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Innovation With the Additive Advantage

Additive Manufacturing

Additive manufacturing (AM), more commonly known as 3D printing, is an innovative process where objects are created one layer at a time. 3D Printing in Action. From 3D printing rocket motors to using advanced materials to produce aircraft parts, the company uses AM across the enterprise.