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3Dprinting advancements and applications have gone from conformally cooled hot runner nozzles using a 3D-printed pattern to cast the part with integrated cooling circuits (left) to large DMLS 3D-printed parts in 420 stainless steel with integrated conformal cooling and InnoVent Technology for venting (right).
From the start, the company embraced the benefits of metal additive manufacturing (AM). Initially, that involved 3Dprinting metal tool components, details and geometries that would otherwise need to be EDM’d. Last year, Linear merged with on-demand digital manufacturer Shapeways Inc.
Germany-headquartered Dimensionics Density has commercially introduced an automated density determination technology for additive manufacturing (AM) , with a particular focus on the validation of AM parts. The post Dimensionics unveils density determination tech for 3D-printed parts appeared first on Australian Manufacturing.
A subsidiary based in Germany is focused on operating the Metal Powder Application (MPA) process, a hybrid manufacturing strategy that combines five-axis milling with cold spray deposition. The process supports the precise addition of material, such as conformal copper areas added to injection mold tooling to improve cycletimes.
Delivering unique pellet-based extrusion technology and hybrid toolhead configurations for medium-to-large format 3Dprinting and in-situ machining. Designed for lights-out manufacturing, these systems can shorten cycletimes, reduce costs, and increase up-time in your production processes. Why pellets?
This allows Comau robot programmers to easily use Comau robots for advanced manufacturing applications such as robot machining or 3Dprinting. In addition to these technical benefits, the collaboration also introduces support for Realistic Robot Simulation (RRS), providing accurate path and cycletime estimates.
A mold produced on a desktop resin 3D printer. Source (All images) | APSX As moldmakers face increasing pressures to deliver faster and more cost-effective solutions, integrating 3Dprinting (3DP), machining and desktop injection molding into the process can offer significant advantages for both novice and advanced moldmakers.
In "Hybrid" FIM Process, 3DPrinting Complements Injection Molding Alpine Advanced Materials used a desktop 3D printer and the freeform injection molding process to reduce prototype tooling production time and cost for its customers. The use of 3Dprinting for cavities and cores is on the rise.
STATE COLLEGE, Pennsylvania / September 6, 2022 — Aiming to bring affordable metal 3Dprinting to small- to medium-sized companies and decentralize metal 3Dprinting, Xact Metal announced the launch of the XM300G series of affordable mid-size metal 3D printers. Shipments are scheduled to start 3Q 2023.
Conformal cooling is one of additive manufacturing’s well-known applications, where the technology’s geometric capabilities can enable the precise placement of cooling channels throughout an injection mold. More than 3,500 manufacturing professionals gathered at the Donald E.
Within additive manufacturing, there is a big focus on part and application qualification. This takes time and requires a collaborative effort amongst OEMs, users, and research institutes. What does that mean for the qualification of 3Dprinted parts? related to the Additive Manufacturing Policy.
Source: The Plastek Group The Plastek Group is a cross-functional group of engineers covering multiple disciplines, from package development, mold design/manufacturing and molding/assembly, with an emphasis on collaboration and quality.
The highly productive, partially automated TruPrint 5000 3Dprinting system provides the ideal basis for industrial series production. 3Dprinting, also known as additive manufacturing (AM), has long been promoted as a revolutionary technology poised to reshape the future of manufacturing.
A 3D-printed tool for metal injection molding being produced on an ExAM 255. The multi-material ExAM 255 3Dprinting system enables high build speeds for high-precision 3D components manufacture. The goal of this joint project was to use 3Dprinting to manufacture a tool for MIM with near-contour cooling.
Composite-based additive manufacturing appears to be on the verge of breaking through as a ‘mainstream’ method of production, according to a new report on disruptive 3Dprinting technologies. Current 3Dprinting simply cannot deliver the level of precision and material strength required for these applications.
Composite-based additive manufacturing appears to be on the verge of breaking through as a ‘mainstream’ method of production, according to a new report on disruptive 3Dprinting technologies. Current 3Dprinting simply cannot deliver the level of precision and material strength required for these applications.
These channels enable more efficient cooling than traditional cooling methods, improving molding performance and reducing cycletimes. Mantle’s precision metal 3Dprinting technology can be used for printing precision tooling, meeting industry requirements for accuracy, surface finish and tool steel properties.
Combining cutting-edge technology with additive manufacturing redefines the limits set within traditional manufacturing and delivers innovation in places you might not expect. Additive manufacturing (AM), more commonly known as 3Dprinting, is an innovative process where objects are created one layer at a time.
The design freedom of polymer/composite additive manufacturing (AM) makes it easy to design different front-facing/insert holding (middle left and right) and rear-facing/handle versions (right) of the claw manual end-of-arm tooling (EOAT) that Zero Tolerance LLC has produced for its own and customer molding operations.
Now, APG’s sister company uses 3Dprinted jaws more optimized to this process. One of the first applications the company found for metal 3Dprinting has proven to be a valuable business opportunity, both for serving internal needs of its sister machining business and now, those of outside customers as well.
AION NX – India’s first large format hybrid 3D printer has the speed of 3Dprinting & accuracy of a (Computerized Numerical Control) CNC machining . Divide by Zero Technologies (DBZ), one of India’s leading 3D Printer manufacturers, has launched AION NX, the next frontier in large format hybrid 3Dprinting.
Product Design and Manufacturing Requirements Effective texture design begins with clearly understanding the texture’s purpose, material compatibility and manufacturing feasibility. Designs should balance complexity with manufacturability.
3D Systems has acquired Titan Additive LLC (Titan Robotics), the Colorado-based designer and fabricator of large-format, industrial 3D printers. Titan Robotics is the only manufacturer offering hybrid tool head configurations that include pellet extrusion, filament extrusion, and a spindle tool head for precision finishing. .
Metal 3Dprinting via laser powder bed fusion is an expensive process, one which leaves little room for failure in postprocessing steps. Ultimately, a face grooving attachment from Big Daishowa met KAM’s needs, enabling the manufacturer to reduce cycletimes for the operation, extend tool life and improve repeatability.
Source | EOS EOS ’ industrial 3Dprinting features metal additive manufacturing (AM) technology for optimizing the production process of injection molded plastic parts. Utilizing conformal cooling with direct metal laser melting (DMLS) technology, users can create metal 3Dprinted parts directly from a CAD model.
Gearbox manufacturer SEAT Componentes needed to automate the unloading of 18,000 machined gears a day at its plant in Spain to guarantee the quality of the parts. The business challenge SEAT is a manufacturer of gearboxes for the Volkswagen Group plants in Europe, Asia, and America. Cobots aid in the gearbox manufacturing process.
What is lights-out manufacturing and who are the Tormach customers who would use it? While the cost, cycle-time, and quality benefits are many, truly lights-out production has historically been limited to large manufacturers.
Machine tool builder Hermle is known for its high-precision milling systems, but the company also offers part production services using a platform that combines this expertise with metal 3Dprinting. I'm Stephanie Hendrixson with Additive Manufacturing Media here at IMTS 2024 in the Hermle booth.
Germany-headquartered Dimensionics Density announced that its density determination technology for additive manufacturing (AM) , which was introduced last month, has received a significant amount of attention from across industries.
In the United States, the company develops and manufactures highly specialized carbide cutting tools, inserts and rods. It has two manufacturing facilities in the United States, one located in Schaumburg and the other in Sacramento, Calif. We are really focused on materials and the complexity of components,” Cope said.
MPC Advanced Machining specializes in manufacturing molds and molded parts for the most demanding applications, most often tight tolerance and functionally critical parts like this innovative cube mold technology that enables multi-material injection and efficient high-volume production through synchronized rotation.
The term, “hybrid,” refers to a machine tool that is also something more — usually it connotes combining additive manufacturing (AM) and the machine tool’s normal work of “subtractive” machining within a single machine able to mix both operations in a single cycle.
EOS is a premier supplier to the entire additive manufacturing industry, including both metals and polymer technologies. We share their mission of providing high levels of manufacturing quality and economic sustainability. is a leading provider of in-process quality assurance (IPQA ) solutions to the additive manufacturing industry.
AddUp, global metal additive manufacturing OEM, is excited to officially open the doors to their new Tooling Competence Centre in Aachen, Germany. AddUp specializes in two types of additive manufacturing (AM) technologies: Powder Bed Fusion (PBF) and Directed Energy Deposition (DED). says Julien Marcilly, Deputy CEO of AddUp. “We
Ulendo is an Ann Arbor, Michigan-based startup that produces software solutions for manufacturing automation. It’s also offering Ulendo Calibration-as-a-Service, which applies its vibration compensation to end-users’ extrusion 3D printers (as opposed to working with machine suppliers, as is the case with Ulendo VC).
VIDEO: Mold Component Advancements & Hot Runner Insights Advancements in mold components, hot runner temperature control and custom manifold configuration that address cycletime, quality and sustainability issues.
No one in management at Accurate Manufactured Products Group (AMPG) has a manufacturing background. But rather than see this as a weakness, the team views it as a starting ground for experimentation, making choices contrary to conventional manufacturing wisdom. For the most part, they don’t know how to run machines.
Micro molding is a highly precise manufacturing technique to produce miniature plastic parts with intricate details and dimensions in the micrometer range. The goal is to create designs that maximize manufacturability, ensure part quality and enhance functionality within the constraints of micro molding technology.
Photos credit, all images: American Quality Molds Many manufacturers are concerned with reducing their energy consumption — some due to environmental concerns and others because saving energy means saving money, which goes directly to the bottom line. Cycletime. Finished aluminum mold on a vertical machining center.
GROB’s universal machines were the stars of the show at 5-Axis Live, but the company also pointed out examples of its other machines during a tour of the shop floor, where they were used to manufacture GROB machines for future customers. The sample parts were equally varied, with aerospace components, molds and 3D-printed medical parts.
During AUTOMATE 2023, KUKA Robotics will feature a well-rounded range of solutions for meeting the automation mobility, education, safety and other needs of today’s manufacturers in booth 2623. The KMP 1500 makes flexible production possible and integrates seamlessly into manufacturing operations.
More than just a seasonal stocking filler, this document is the ultimate manufacturing gift that keeps on giving. Reducing a 10 second dry cycletime by just 0.55 seconds, for instance, can equate to an additional 504 cycles daily (2,520 a week). Multiplied, this productivity improvement alone can add up to 14.3
SLM Press Release – SLM enters into Investment Agreement with Nikon to further enhance SLM’s leadership position in Additive Manufacturing Nikon to launch all cash public takeover offer for SLM at EUR 20 per share, representing a premium of 75% to the undisturbed closing price as of September 1 st 2022 Key shareholders Elliott, ENA and Hans J.
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