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Current as of 2/01/23 This article contains information on exhibitors highlighting 3DPrinting , Machining or Cutting Tools products and services at their booth in the Moldmaking Pavilion and across the show floor. 3DPrinting Get to Know Mantle 3D Moldmaking is at the core of what Mantle does.
Source: The Plastek Group The Plastek Group is a cross-functional group of engineers covering multiple disciplines, from package development, mold design/manufacturing and molding/assembly, with an emphasis on collaboration and quality.
The process supports the precise addition of material, such as conformal copper areas added to injection mold tooling to improve cycletimes. MPA also enables the creation of complex internal geometries, functionally graded materials, and, because of the cold spray process, even the inclusion of other components such as sensors.
Custom textured molds are essential for improving a product's aesthetics, functionality and brand identity. Textures can have a wide variety of functions, such as enhancing grip, reducing glare, strengthening the product, having acoustic properties, being aerodynamic and adding tactile feedback — just to name a few.
A mold produced on a desktop resin 3D printer. Source (All images) | APSX As moldmakers face increasing pressures to deliver faster and more cost-effective solutions, integrating 3Dprinting (3DP), machining and desktop injection molding into the process can offer significant advantages for both novice and advanced moldmakers.
In "Hybrid" FIM Process, 3DPrinting Complements Injection Molding Alpine Advanced Materials used a desktop 3D printer and the freeform injection molding process to reduce prototype tooling production time and cost for its customers. The use of 3Dprinting for cavities and cores is on the rise.
A 3D-printed tool for metal injection molding being produced on an ExAM 255. The multi-material ExAM 255 3Dprinting system enables high build speeds for high-precision 3D components manufacture. The goal of this joint project was to use 3Dprinting to manufacture a tool for MIM with near-contour cooling.
Composite-based additive manufacturing appears to be on the verge of breaking through as a ‘mainstream’ method of production, according to a new report on disruptive 3Dprinting technologies. Current 3Dprinting simply cannot deliver the level of precision and material strength required for these applications.
Composite-based additive manufacturing appears to be on the verge of breaking through as a ‘mainstream’ method of production, according to a new report on disruptive 3Dprinting technologies. Current 3Dprinting simply cannot deliver the level of precision and material strength required for these applications.
With new technologies, materials, and post processing capabilities making their entrance into the industry, it’s important to validate end-use functionality. This takes time and requires a collaborative effort amongst OEMs, users, and research institutes. What does that mean for the qualification of 3Dprinted parts?
Not only did 3Dprinting a manual EOAT greatly reduce cost versus using a robot, but it increased operator safety and shortened the effective molding cycletime versus loading inserts by hand into the hot mold cavity (left showing operator using the claw to rapidly load inserts).
Machine tool builder Hermle is known for its high-precision milling systems, but the company also offers part production services using a platform that combines this expertise with metal 3Dprinting. But what if you could strategically apply functional materials without melting? SUBSCRIBE HERE
Using BobART, moldmakers are able to customize tooling, adding 2D or 3D text, shapes, textures and more to existing 3D models. Recent updates improve workflow while adding flexibility and functionality — such as updating the 3D model as users make adjustments — with a complete UI upgrade. Mantle Inc.
End-to-End Conformal Cooling Design, Production for Faster CycleTimes, Boosted Part Quality. Cooling is a critical process for plastic injection molds, affecting both cycletime and final part quality, Cimatron notes, but is especially challenging for complex parts when using traditional drilling and milling methods.
We specialize in producing molds and molded parts for the most demanding applications, most often tight tolerance and functionally critical parts such as gears, housings and fittings. We produce some highly complex molds requiring insert molding and over molding. Employs top engineers, welcomes high-performing college interns.
Most of these molds use modern hot gating systems to reduce customer cycletime and decrease scrap. Once the mold is inspected correctly, we send it for optional sampling at the Quality Plastics facility, offering another level of assurance that a mold will function properly and produce the best quality products.
The goal is to create designs that maximize manufacturability, ensure part quality and enhance functionality within the constraints of micro molding technology. Also, cycletime, cooling and part ejection issues become more critical when moving to large-scale production, as they can significantly impact productivity and cost efficiency.
SMOOSI enables machinists to see the status of jobs on machines in real time, a functionality the shop uses for scheduling, staffing and customer status reports. But while using larger stock is more expensive and can slow cycletimes, the gains on setup time make up the difference. ” according to Cruz.
Like other 3Dprinting technologies, AM offers higher design freedom than machining or forming metals, plastics or composites themselves, easily printing geometries that are impossible or extremely costly to achieve with conventional manufacturing technologies. For injection molds, PCS Co. Photo Credit: PCS Co. Fraser, Mich.,
Morris also lists medical/lab processes, CNC machining, 3Dprinting and cobot applications as growth areas for motion control. Industry has been asking for improved safety functions such as safe limited positions for a long time and it’s great to be able to fill that need.
ROCK HILL, South Carolina – 3D Systems (NYSE:DDD) today announced the next phase of its multi-faceted restructuring initiative to improve operating efficiencies throughout the organization and drive long-term value creation. This approach should improve cycletime from development to production while improving operating efficiencies.
New technology functions for the Siemens Sinumerik One computer numerical control (CNC) simplify operation and increase productivity. The Y-turning and Advanced Rapid Movement functions provide greater machine tool productivity and up to 10% faster machining. The function can be implemented in tandem with the machine builder.
This machine owes its short cycletime to a new rotary part manipulator, which can move the part even closer to the bending line. In many cases, this reduces the cycletime by eliminating the need to reposition the grippers during processing. The machine is designed to be as open and accessible as possible.
To learn more about other exhibits are PTXPO 2023, check out our profiles on the other categories: Mold Materials/Mold Base 3DPrinting, Machining and Cutting Tools Mold Components and Hot Runners Mold Building Services Mold Maintenance, Repair and Surface Treatment And thank you to our sponsors — Canon, Hasco, Maguire and Novatec!
Added Edmund Boland, ANCA’s general manager, “Building on ANCA’s heritage of producing industry-leading software, the latest release of our signature ToolRoom software, RN35, takes cycletime optimization even further, elevating productivity – it’s the future of tool production.” Photo courtesy of TRUMPF.
Robots are classified as either fixed or mobile based on the environment in which they function. These robots use sensors and sensor fusion components to function. Picking and packing robots can perform several functions after the product has been assembled. Just recently, delta robots have been used in 3Dprinting. . . . .
Going well beyond traditional mold functional sampling and short runs, Dynamic’s processing team embraces scientific molding principles as a proven method to yield the most repeatable production processes. We provide a solution from the beginning to the end whether that is cost savings, changing your automation or improving cycletimes.
Mastip cold decks are optimized to shorten cycletimes while producing high-quality parts. This allows for accurate pressure and flow rate control, providing additional functions for 360-degree flow control and monitoring.
It’s also offering Ulendo Calibration-as-a-Service, which applies its vibration compensation to end-users’ extrusion 3D printers (as opposed to working with machine suppliers, as is the case with Ulendo VC). Longer cycletimes can mean significant losses in productivity.
Over the last few years, after witnessing the growth of 3D additive metals for productions molding, PLT has engaged with manufacturers and their materials to train staff and establish proven techniques to service laser requests similar to traditional tooling. In the past few years, the company has focused on metal 3D for molding.
Hot runners offer significant advantages for injection molding, such as reducing cycletime and eliminating cold runners and sprue. Francine shares her vision for the future, emphasizing employee development, leveraging new technologies like 3Dprinting and maintaining strong customer relationships.
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