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Robotic arms in large-scale 3Dprinting deposit materials layer by layer, transforming production. Source: Replique In the realm of modern manufacturing and automation, the integration of robotics continues to redefine industry standards. One technology that is pushing the boundaries of what’s possible is 3Dprinting.
Materialise Process Control enables manufacturers to introduce quality control using data gathered during the 3Dprinting process. Materialise, a global leader in 3Dprinting software and service solutions, announced its Process Control software for metal 3Dprinting and introduced the Build Processor Software Development Kit (BP SDK).
Once relegated to rapid prototyping, 3Dprinting technology has now advanced far beyond the design studio. Today molders, moldmakers and OEMs alike are turning to this layer-by-layer production technology to save time, serve new markets and even fill supply chain gaps. Machines have improved and material options have widened.
A mold produced on a desktop resin 3D printer. Source (All images) | APSX As moldmakers face increasing pressures to deliver faster and more cost-effective solutions, integrating 3Dprinting (3DP), machining and desktop injection molding into the process can offer significant advantages for both novice and advanced moldmakers.
An algorithm that can analyse an entire car or plane, and in seconds recommend which elements would be stronger, cheaper or lighter if 3D-printed. An app that takes product data and turns it into a 3D virtual and interactive model, using any smartphone.
Over the last few years, a focus on “next-generation” technologies has permeated the manufacturing industry — particularly regarding 3Dprinting and mold materials complementary to this process. The processes and technologies used to produce these molds are also just as pivotal.
Mantle, the leader in metal 3Dprinting technology for toolmaking, recently revealed new customers and several new case studies that illustrate how customers are automating their toolmaking with Mantle technology. A Mantle system being shipped from Mantle headquarters to Spectrum Plastics Group. Photo courtesy of Mantle.
AION NX – India’s first large format hybrid 3D printer has the speed of 3Dprinting & accuracy of a (Computerized Numerical Control) CNC machining . Divide by Zero Technologies (DBZ), one of India’s leading3D Printer manufacturers, has launched AION NX, the next frontier in large format hybrid 3Dprinting.
Markforged has been at the forefront of additive manufacturing for the past 10 years, helping manufacturers revolutionise the industrial production landscape by bringing 3Dprinting right to the factory floor. A year later, the company launched Eiger, its cloud- based 3Dprinting software.
AUAR’s pop-up factories combine robotics with software to automate the design and construction process. Source: AUAR Automated Architecture, or AUAR, yesterday said it is shipping two of its Micro-Factories, which feature ABB robotic arms, to the U.S. This is the Bristol, U.K.-based Register now.
Manufacturers’ Monthly explores how SQP Engineering has progressed from a sub-contract machine shop to a manufacturing solutions hub with the help of Markforged 3Dprinting systems. Markforged’s 3Dprinted systems were the solution. The wireline counter cover, which took nine hours to print, now takes just 2.5
Is your company meeting customer’s demands, leadtimes and so on? While this is a useful tip for your own personal growth, it’s also just as of importance for your work life. Are you an engineer, a technician, a manager, a business owner? Does it (and your employees) have the equipment required to be successful?
Westminster’s H13 insert developed for Xpress7 is shown above, including its metal 3Dprinted conformal cooling (top left), the completed 3Dprinted mold insert (center) and a closeup of the insert’s deep ribs. Photo Credit, all images: Mantle Inc. Mantle Inc. Mantle Inc. 29-30, 2023 in Minneapolis, Minnesota.
Unlike many metal 3Dprinting technologies, the ElemX requires minimal post-processing and therefore provides a faster time-to-part. Siemens and Xerox have a mutual interest to explore technical developments in automation, software, materials and processes of the current and future ElemX systems.
With reshoring on the rise, the issue of tooling leadtimes and costs has reached a critical point. Robotics, simulation software and metal 3Dprinting can significantly reduce the labor required during the moldmaking process, enabling shorter leadtimes and lower costs. Photo Credit: Westminster Tool 1.
This new hardware system allows the customer to receive a ready-to-use cell for robotic metal 3Dprinting, removing the integration process and long assembly leadtimes.”
With 3Dprinting beginning to finally have the impact on manufacturing that was expected some 30 years ago, manufacturers remain wary of truly capitalising on it. Additive Assurance can trace its roots back to co-founder Marten Jurg’s time at Monash University completing his PhD and working with additive printing equipment.
Mantle’s P-200 3D printer (above), combined with the TruShape process, achieves high-performance part production with shorter leadtimes and lower costs. a metal 3Dprinting for moldmaking, announced that it has won the SME Additive Manufacturing Start-Up Technology Award for its innovative metal 3Dprinting technology.
Those tools are making large-scale mold production, part machining, and process automation accessible to the broader aerospace, marine, and other industry sectors. They are collaborating on a larger scale, where intelligent robotic fiber placement and massive print/mill part production are no longer a vision but a reality.
Blocks is thrilled to announce the launch of its latest 3D printer, the Blocks RF50, a state-of-the-art device designed to transform production in the realms of engineering, and specialized manufacturing. “With advanced tech specifications, the RF50 is engineered to handle complex, large-scale projects with accuracy and speed. .
Hurco showcases ProCobots-Hurco machine-tending automation across various models, including the VMX42Di ideal for mold work. The Automation Job Manager feature simplifies setup without robot programming. This system demonstrates easy implementation of automation in small- to medium-sized manufacturing operations.
The new offering called AddParts, which is delivered exclusively by Addition Design, supplies digital spares for automated production lines on demand through the use of 3D scanning, digital data management and industrial 3Dprinting.
Capabilities include 2D & 3D design, in-house 3Dprinting, FEA, Mold flow analysis, CNC, EDM and precision grinding Delivers innovative, cost-effective solutions for ultra-tight tolerance components. CNC milling and sinker EDM machines use multi-pallet automation with robotic tending to run parts fully unattended.
Integrated CAD/CAM Streamlines Electrode Manufacture, Improves Quality A focus on electrode design and automation helps toolroom improve efficiency, reduce tooling costs and deliver higher quality products. Read on to discover your next innovation, solution or potential connection below.
Modernizing these facilities means embracing automation and flexible manufacturing strategies. However, these upfront costs can be offset by long-term savings from reduced transportation expenses, efficiencies through automation and faster time-to-market.
This grant enabled what could be the largest order of 3Dprinted parts. ” ([link] Merit3D is a company using additive manufacturing (3DPrinting) to do mass production. Earlier last year, Merit3D applied for and received funds to purchase automation equipment that enhanced their additive manufacturing flow process.
Moldmakers are embracing automation, robotics and advanced machining to boost precision, cut leadtimes and extend mold life. When it comes to 3Dprinting, we have Next Chapter Manufacturing pushing additive manufacturing for conformal cooling and venting to improve cycle times and part quality.
It’s about innovation and efficiency with mold design, additive manufacturing (AM), automation and data management. CAD/CAM is a big player here with platforms designed for mold design with the ability to sync up with CNC programming to automate tasks and cut down on manual work. Automation also continues to get a lot of buzz.
The focus is on harnessing the benefits of the latest technologies, with 3Dprinting – additive manufacturing, or AM – providing a fast, efficient and low-cost entry point. There was also a substantial saving in inventory costs, since shanks could simply be printed as required.”. AM had a role to play here,” said Elving.
Automation. And don’t forget to look for some of these items in our upcoming January 2023 print and digital issues! New Metal 3DPrinting System Accelerates Mold Insert Production. 3D-Printed Tooling Platform Ramps Up Injection Molding Tooling Capabilities. 1, 2022 to Nov. 28, 2022): Cutting Tools.
This 3D scanner supports factory automation by enabling users to scan each workpiece with the click of a button and then automatically generates the toolpath data for the 3Dprinting process to begin. This automation and streamlined workflow can lead to reduced costs and leadtime for industrial users.
Mr. Bajaj shared with DMI editor Aanand Pandey detailed insights on 3DPrinting, the technology’s increasing adoption in the manufacturing industry, and its powerful advantages. Another area in healthcare where 3Dprinting has made a significant impact is dentistry, Mr. Bajaj said.
CASTOR’s software can analyze thousands of parts and assemblies simultaneously thus automating a previously time-consuming process. Manufacturers that use CASTOR’s software not only have the opportunity to accelerate time to final part but can also reduce mechanical component costs.
It’s critical to keep in mind how your 3D-printed design translates to injection molding for both manufacturability and cost. When comparing potential manufacturing processes against criteria like price and leadtime, there are many things to keep in mind. Photo Credit, all images: Protolabs Inc.
The event highlighted how integrating cutting-edge technology, maximizing flexibility, embracing automation and using advanced control systems can position mold builders to capitalize on new business opportunities, achieve lights-out capabilities and lower operational costs. Robotics: Robots and cobots play a major role in shop integration.
Shop owners today are spending more time focusing on efficiency, repeatability and automation using digital tools such as AI, or artificial intelligence. ” By using digital tools to supplement their workflow, Malito hopes they can shorten their leadtimes on projects that require more engineering support.
More specifically, look for a large onsite toolroom that can handle multiple large projects simultaneously, sustainability initiatives (recycling plastic), an on-site automation team/capabilities to reduce cost and available production floor space/press capacity to scale quickly. Q: Can you provide insights into the future of micro molding?
Now more than ever, as companies serving the moldmaking and plastic industry begin to gear up for NPE 2024, new technologies are being released and highlighted to positively impact manufacturing — reducing leadtimes, enhancing quality and precision, keeping projects on track, ensuring consistent digitalization and automation and more.
MoldMaking Technology is highlighting the latest machining, automation and EDM technologies and services being offered to the moldmaking industry. Fast Wire EDM Targets 3D-Printed Mold Component Removal Photo credit: Matsuura Machinery EDM Network Inc. Photo credit: Expand Machinery (left), Stäubli Corp.
This has been achieved through the investment of state-of-the-art equipment and automation as well as recruiting the best personnel. One of Decatur’s innovations is state-of-the-art lights-out expansion with 24/7 automation cells to turn around mold deliveries quicker and increase accuracy.
As we attend IMTS 2022, we are very proud, that our new QLS 820 is printing at speeds of up to 8 litters per hour, at packing density of up to 20%, delivering orders of magnitude productivity gains without the typical costs and lead-times associated with tooled plastics.”.
The focus is on harnessing the benefits of the latest technologies, with 3Dprinting – additive manufacturing, or AM – providing a fast, efficient and low-cost entry point. . There was also a substantial saving in inventory costs since shanks could simply be printed as required,” he said. .
What’s New and What Works The show floor highlighted a variety of technologies and products, from software and AI to 3Dprinting, mold materials and maintenance and repair options. What follows is a general overview of my time at the show and by no means conveys all of that the show floor encompassed.
By providing real-time data, automating production processes, integrating with third-party software, and communicating with the Internet of Things (IoT), ERP has changed the way manufacturers run their entire businesses. Data-driven Decisions with Real Time Analytics ERP software provides real time data.
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